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The tribological behavior of traditional oil-in-water (O/W) lubricants (1.0 wt.%) and nano-TiO2 additive lubricants (1.0–9.0 wt.%) during micro rolling of titanium foils were analyzed. In this study, the surface morphologies of titanium foils under various lubrication conditions were assessed, and the corresponding lubrication mechanisms were revealed. The tribological behavior of nano-TiO2 additive lubricants during micro rolling of titanium foils was also explored through a series of characterization methods. The utilization of nano-TiO2 additive lubricants in micro rolling reduces the surface roughness of titanium foils. Moreover, it effectively inhibits the generation of indentations and cracks during rolling processes, enhancing the surface quality of rolled specimens. Additionally, owing to the synergism of rolling, tribo-film, mending and polishing effects of the nanoparticles, both the rolling force and surface roughness were minimized by using lubricants containing 3.0 wt.% TiO2 nanoparticles. Overall, an optimal concentration (3.0 wt.%) of TiO2 nanoparticles in water-based nanolubricants was obtained with enhanced tribological properties and lubrication performance during micro rolling of titanium foils. [ABSTRACT FROM AUTHOR]

A ball-on-disk tribometer was employed to evaluate the lubrication performance and mechanisms of innovative TiO 2 nano-additive water-based lubricants. Two experimental methods were applied to determine the optimal mass fraction of TiO 2 . In the method I, lubricants were added onto the worn disk tracks at a predetermined time interval. In the method II, the disks were immersed in the lubricants continuously during the whole process of tribological tests. The results both indicate that the water-based lubricants can significantly reduce the coefficient of friction (COF). The 0.8 wt% TiO 2 lubricant demonstrates excellent tribological properties including the lowest COF and the strongest wear resistance under all lubrication conditions. The lubrication mechanisms are attributed to the rolling and mending effects of the TiO 2 nanoparticles. [ABSTRACT FROM AUTHOR]

Contact angle and scratch tests have been conducted to investigate the effects of nano-TiO2additive in oil-in-water (O/W) lubricant. The results show that the contact angle between high-speed steel with oxide scale and 1% (oil concentration) O/W lubricant decreases first and then increases as the concentration of nano-TiO2particle in the O/W lubricant increases. The smallest contact angle is obtained after an addition of 4% nano-TiO2additive to the O/W lubricant. This is because the nano-TiO2can enhance the surface excess of the oil when the nano-TiO2particles distribute throughout the surface of the oil droplets, and after saturation they can distribute throughout the water and also improve the surface excess of the water in the O/W lubricant. The scratch and hot rolling tests show that the nano-TiO2particles in the O/W lubricant can also reduce friction, improve scratch resistance, and reduce rolling force. A method for measuring the adhesion force of the oxide scale is proposed and the effect of nanoparticles is discussed. It is demonstrated that the effect of self-lubrication of nanoparticles in the O/W lubricant plays a more significant role in the tribological behavior during hot rolling than wettability. [ABSTRACT FROM PUBLISHER]