Search

Abstract Three-dimensional lattices have applications across a range of fields including structural lightweighting, impact absorption and biomedicine. In this work, lattices based on triply periodic minimal surfaces were produced by polymer additive manufacturing and examined with a combination of experimental and computational methods. This investigation elucidates their deformation mechanisms and provides numerical parameters crucial in establishing relationships between their geometries and mechanical performance. Three types of lattice were examined, with one, known as the primitive lattice, being found to have a relative elastic modulus over twice as large as those of the other two. The deformation process of the primitive lattice was also considerably different from those of the other two, exhibiting strut stretching and buckling, while the gyroid and diamond lattices deformed in a bending dominated manner. Finite element predictions of the stress distributions in the lattices under compressive loading agreed with experimental observations. These results can be used to create better informed lattice designs for a range of mechanical and biomedical applications. Graphical abstract Image 1 Highlights • Manufactured and tested lattice structures based on triply periodic minimal surfaces. • Lattices with equivalent masses deform differently depending on their cell geometry. • High stiffness seen for the structure which showed buckling and low failure strain. • Determined Gibson-Ashby factors enabling the design of optimised latticed components. [ABSTRACT FROM AUTHOR]

Recent advances in additive manufacturing have enabled fabrication of phononic crystals and metamaterials which exhibit spectral gaps, or stopbands, in which the propagation of elastic waves is prohibited by Bragg scattering or local resonance effects. Due to the high level of design freedom available to additive manufacturing, the propagation properties of the elastic waves in metamaterials are tunable through design of the periodic cell. In this paper, we outline a new design approach for metamaterials incorporating internal resonators, and provide numerical and experimental evidence that the stopband exists over the irreducible Brillouin zone of the unit cell of the metamaterial (i.e. is a three-dimensional stopband). The targeted stopband covers a much lower frequency range than what can be realised through Bragg scattering alone. Metamaterials have the ability to provide (a) lower frequency stopbands than Bragg-type phononic crystals within the same design volume, and/or (b) comparable stopband frequencies with reduced unit cell dimensions. We also demonstrate that the stopband frequency range of the metamaterial can be tuned through modification of the metamaterial design. Applications for such metamaterials include aerospace and transport components, as well as precision engineering components such as vibration-suppressing platforms, supports for rotary components, machine tool mounts and metrology frames. [ABSTRACT FROM AUTHOR]

The creep performance of additively manufactured components remains an issue before additive manufacturing can be put fully implemented. In this study, Inconel 718 two-bar specimens are produced by selective laser melting and subjected to a ‘staged’ creep test. Creep test was interrupted at critical junctures and X-ray computed tomography measurements performed at various extensions of the specimen. Periodic X-ray computed tomography measurements allow, for the first time, examination of the specimens during creep testing. Evaluation of specimen performance shows the number and size of pores within the specimen increasing over time as a result of classical creep mechanisms. Location and tracking over time of weak points are performed, allowing early estimation of sample failure points. This information is valuable to selective laser melting practitioners who seek to optimise the build strategy in order to minimise in-built defects. [ABSTRACT FROM AUTHOR]