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In this research the 3-D transient non-linear thermal analysis of the hard-facing process was performed by using the experimental testing and finite element method. Testing was done at three different carbon steels and the obtained results were compared to one obtained by empirical formulas and welding recommendations. Experimental testing was done on hard faced specimens (plates) with different thickness. Temperatures and temperature cycles was measured by using thermocouples in order to determine maximal temperature and cooling time between 800 ºC and 500 ºC. After experimental testing the finite element method analysis was done. The simulations were executed on the open source platform Salome using the open source finite element solver Code Aster. The Gaussian double ellipsoid was selected in order to enable greater possibilities for the calculation of the moving heat source. The numerical results were compared with available experimental and mathematical results. [ABSTRACT FROM AUTHOR]

The effect of the residual stresses and strains is one of the most important parame-ter in the structure integrity assessment. A finite element model is constructed in order to simulate the multi passes mismatched submerged arc welding SAW which used in the welded tensile test specimen. Sequentially coupled thermal mechanical analysis is done by using ABAQUS software for calculating the residual stresses and distortion due to welding. In this work, three main issues were studied in order to reduce the time consuming during welding simulation which is the major problem in the computational welding mechanics (CWM). The first issue is dimensionality of the problem. Both two- and three-dimensional models are constructed for the same analysis type, shell element for two dimension simulation shows good performance comparing with brick element. The conventional method to calculate residual stress is by using implicit scheme that because of the welding and cooling time is relatively high. In this work, the author shows that it could use the explicit scheme with the mass scaling technique, and time consuming during the analysis will be reduced very efficiently. By using this new technique, it will be possible to simulate relatively large three dimensional structures. [ABSTRACT FROM AUTHOR]

The three-dimensional transient nonlinear thermal analysis of the hard facing process is performed by using the finite element method. The simulations were executed on the open source Salome platform using the open source finite element solver Code Aster. The Gaussian double ellipsoid was selected in order to enable greater possibilities for the calculation of the moving heat source. The numerical results were compared with available experimental results. [ABSTRACT FROM AUTHOR]