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Lanthanide binding tags (LBTs) have been engineered onto the cell surface of E. coli to enhance biosorption and recovery of rare earth elements (REEs). The protonation behavior of the bacterial surfaces before and after LBT-display was compared by modeling acid-base titration data. A multiple discrete site, constant capacitance surface complexation model was constructed to examine rare earth (Tb) binding to cell surface functional groups, comparing wild type and LBT-engineered surfaces. Our acid-base titrations show similar pKa values between the two strains, suggesting induction of LBTs does not significantly alter cell surface protonation behavior. Tb sorption onto the wild type cell surface can be captured by a one-site carboxyl model. The LBT strain exhibited a higher metal loading that can be explained by the increase of sorption sites in the form of lanthanide binding tags. Furthermore, carboxyl site concentrations between wild type and LBT-induced cells were statistically indistinguishable. We thus attribute the engineered strains’ increase in Tb adsorption capacity and affinity to the addition of lanthanide binding tags to the cell surface. The Tb stability constant with the LBT site is two orders of magnitude higher than that with the carboxyl functional group. As a result, at low metal loading 10 μM, a more abundant but low affinity functional group becomes the main source of adsorption that results in an overall higher sorption capacity. This work demonstrates how surface complexation modeling can be implemented for bacterial surfaces engineered with a known protein tag to optimize REE recovery from fluids with variable pH and metal loadings.

To meet the increasing demand for rare earth elements (REEs) essential for low carbon-intensity energy technologies, new methods are needed for selective REE extraction from unconventional resources. Only a few REEs have significant economic value, but isolation of target rare earths from co-occurring lanthanides is challenging due to their similar chemical behavior. We present a novel approach to enhance separation of specific REEs from lanthanide mixtures. Escherichia coli cells engineered with lanthanide binding tags (LBTs) were immobilized in nonadsorbing, permeable polyethylene glycol diacrylate beads and packed into continuous flow, fixed-bed columns. Breakthrough of 15 rare earths in the +3 oxidation state resulted in notable differences in adsorption selectivity, with greatest separation between europium (Eu) and lanthanum (La) due to competitive displacement. REE adsorption onto fixed-bed columns was predicted by coupling a surface complexation model to a calibrated one-dimensional dual porosity transport model that accounts for interbead advective and intrabead diffusive transport. A tradeoff between high-abundance, low-affinity native carboxyl sites and low-abundance, high-affinity engineered LBT sites dictates process recovery efficiency and selectivity. Key chemical and operational parameters are identified to maximize selective extraction of high-value lanthanides, achieving a threefold enhancement of Eu recovery relative to La in a mixed REE solution. [ABSTRACT FROM AUTHOR]