Search

A finite element model based on Abaqus/Explicit is built. Micro cutting mechanism of Al7075 with different cutting depth is simulated and analyzed. The simulation results show that if the cutting depth is more than 10μm, the chip is a kind of continuous curl. If the cutting depth is less than 10μm, the chip is a kind of feathery squeeze debris. When the cutting depth is very small (3μm), the shape of chips is just like discontinuous wrinkle. By contrasting the simulation results of cutting force with its theoretical values, they have the same result. The model of the chip prediction could achieve ideal simulation results.

It is designed a Fast Tool Servo (FTS) device which based on piezoelectric ceramic and jointed by flexible hinge. The flexible hinge has been analyzed and optimized both by the theoretical calculation and finite element analysis; and it has been physically manufactured and tested by means of pressure sensor and laser interferometer. The stiffness model was established. The driving voltage and displacement relationship has been revealed. The results indicate that this FTS system can reach a travel range for 60μm,the frequency response precedes 150Hz within 39μm travel range.

It is a FTS with flexible hinge that can be replaceable. It includes flexible hinges, a movable block, piezoelectric ceramic driver and framework. The flexible hinge is installed on inner side of the frame, and the other side is connected with the movable block. The piezoelectric ceramic driver is installed in movable block, and its other end is installed on the end beam of the frame. There is a tool base in the front end of the movable block on which the diamond tools can be fixed. Under the support of the flexible hinges, the tool can move back and front driven be piezoelectric ceramic driver. Through the simulation analyses with finite element technology and experiment, it is certify that the design of FTS is successful and practical to further study.

This paper introduced a kind of fast tool servo (FTS) that its stiffness is adjustable. Based on in the frame rack, flexible hinge, piezoelectric ceramic driver, tool base, diamond tools and so on, a spring assembly appendixes on. The spring assembly is consisting of spring rack, the sleeve, spring, and lock circle etc. Spring rack is fixed in front of the frame rack; there is a screw hole in the middle of the spring rack; there is also a screw outer side of the sleeve that mounted through the screw hole. The spring is installed inside sleeve; one end of the spring contacts with the bottom of the sleeve, and the other end contacts with the flexible hinge on frame rack. It can adjust the force of the spring that presses to the flexible hinge by rotating the sleeve. Through replaced the spring, it can makes stiffness of the FTS changed. It is verified that the device has the stiffness adjustable function through calculation and simulation.

According to the microstructure characteristics of the optical components surface, the paper designs a bridge right-angle flexure hinge driven by a piezoelectric ceramic. It meets the driving micro-displacement magnification requirements and solves the coupling problem in work. Using the calculation formulas of statics and calculation formula of bending moment, the thesis explores the motion law of piezoelectric ceramics with 1KHZ excitation frequency. Through the exploration of the factors of bridge flexure hinge angle stiffness and tensile stiffness, the mathematical model of input displacement and output displacement is established. Studying the theory about the elimination of motion process coupling, it excavates the function relationships of flexure hinge angle and magnification. And the relationship is unearthed among driving force of piezoelectric ceramic, the flexure hinge stiffness, cutting force and mass of cutter system. The paper establishes their mathematical model between the above elements and the output micro-displacement, and the theoretical result is calculated by Matlab. Finally, using Pro/Engineer 3D digital modeling and analysis of simulation results by Ansys, it is found that the error can be controlled in an acceptable range by comparing the theoretical results with simulation results. Through the above analysis, the theoretical design is found to be reliable and effective.

Modal analysis was done to steel shaft and rubber shaft, and their top ten orders of nature frequency were obtained. The lowest nature frequency of steel shaft is 64HZ and the rubber steel’s is 2.2463HZ. Doppler vibration measurement was done to main shaft of paper advance mechanism and the time domain signal and frequency domain signal were obtained when the rotational speed is 80, 160, 240, 320, 400 Rpm. The frequency and amplitude were obtained by signal analysis. It proves that the nature frequency of steel main shaft is much higher than measuring result, but the seventh and eighth order nature frequency of rubber material is in accord with measuring result of laser doppler vibration.

Painting is one of the most important processes in decorating industrial product. But the vacuum container is the key of vacuum painting equipment. This paper analyzes the principle of dismountable vacuum container’s structure and establishes its basic physical model and simulates its environment load by the finite element software, then analyzes the important component and obtains the index of reliability and safety of dismountable vacuum container. According to the classic theory of elastic thin plate, the accuracy of the results of finite element analysis is proved. Then the further optimization design and the further finite element analysis are utilized to optimize the important component of vacuum container, finally the results meet the requirements.

It introduced the application of the behavioral modeling technique and the finite element analysis to optimize the packaging container structure design. Here showed an example about a design process of a certain volume beverage bottle. Firstly, through determining the design targets, analysis the design parameters and iterated calculation for these parameters, the construction and dimension of the container which meet the design targets can be obtained initially. On this basis, the stress on the container can be emulated using finite element analysis. After the strength factor to be considered, the design proposal of the packaging container is the optimized one finally.

It is proposed that the design and operation process of the automatic position block for the holes punching used for the angle steel of transmission tower structure. It consists of position block, slide block, screw, nut, motor, and controller. If the anchor points have been set, the hole punching position can be anchored automatically, and setting the anchor points are easy operated. It can equipped in punching press, and improve greatly the current hole punching process.

The self-moving Silent Piler based on the pile reaction force is a new kind of construction equipment by static pressure hydraulic pressure, which utilizes reaction force derived from fully installed cement column to support the silent piler body. The construction characteristics and working principle of the silent piler have been discussed in this paper. The structure of the device has been designed. The FEA to the main stress components and force has been analyzed.

The relationship between the process parameters and bonding quality is very complicated due to the features of non-linear and coupling relation. It’s therefore hard to express their relationship in an exact mathematic model and very difficult to obtain an reasonable parameters setting to get high bonding quality. In this paper, a wire bonding process model based on BP(Back Propagation) neural network is proposed, and based on this model a computer-aided process design system for bonding quality improvement is developed through VC++6.0. Based on the training data from design of experiments (DoE), the BP network is built. The system is validated by test data and the testing result shows that the predicted error is samll and reasonable and the system developed can be used for parameter optimization and quality improvement.