1. Uncertainty bottom impact optimization of power battery pack with 3D star-shaped auxetic structure.
- Author
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Wang, Weiwei, Zhang, Tianci, He, Yi, Zhang, Wenhao, Xu, Xiaomei, and Ju, Fei
- Subjects
ELECTRIC vehicle batteries ,SEARCH algorithms ,COMPUTER performance ,ELECTRIC batteries ,STANDARD deviations ,ELECTRIC vehicles ,BACKPACKS - Abstract
Considering the integration of the power battery pack with the vehicle body/chassis and the limited ground clearance, the importance of bottom safety protection becomes more pronounced. Therefore, exploring how to utilize the mechanical advantages of new structures and approaches to ensure both the bottom impact resistance and the lightweight nature of the power battery pack is a critical issue. To address the problem, this paper first designs a novel power battery pack featuring a three-dimensional (3D) star-shaped auxetic structure. Additionally, an improved hybrid surrogate method combining the adaptive t-distribution sparrow search algorithm (TSSA) and the generalized regression neural network (GRNN) is proposed. Finally, considering deviations and uncertainties of the design process of power battery pack, an uncertainty bottom impact optimization integrating the TSSA-GRNN surrogate model and NSGA-II algorithm is carried out to further enhance the comprehensive crashworthiness and robustness. The results demonstrate superior performance of the novel battery pack compared to conventional ones, with TSSA-GRNN achieving the highest accuracy and efficiency in constructing surrogate models. Moreover, the F p-b and the maximum von Mises stress values obtained by the uncertainty optimization are 17.99 kN and 93.75 MPa, respectively, representing reductions of 23.90% and 25.45% compared with the initial design. Most importantly, the robustness of the optimization is significantly improved, with the standard deviation (σ) of the constraint condition reaching 8. It can provide theoretical support and engineering references in electric vehicle safety design. • A novel power battery pack considering crashworthiness and lightweight is established. • TSSA-GRNN surrogate model with higher accuracy and efficiency is proposed. • An uncertainty bottom impact optimization is executed by integrating the TSSA-GRNN surrogate model and the NSGA-II algorithm. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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