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The higher manganese silicides (HMS), represented by MnSi ( x = 1.71 to 1.75), are promising p-type leg candidates for thermoelectric energy harvesting systems in the middle-high temperature range. They are very attractive as they could replace lead-based compounds due to their nontoxicity, low-cost starting materials, and high thermal and chemical stability. Dense pellets were obtained through direct reaction between Mn and Si powders during the spark plasma sintering process. The tetragonal HMS and cubic MnSi phase amounts and the functional properties of the material such as the Seebeck coefficient and electrical and thermal conductivity were evaluated as a function of the SPS processing conditions. The morphology, composition, and crystal structure of the samples were characterized by scanning electron microscopy, energy-dispersive x-ray spectroscopy, and x-ray diffraction analyses, respectively. Differential scanning calorimetry and thermogravimetric analysis were performed to evaluate the thermal stability of the final sintered material. A ZT value of 0.34 was obtained at 600°C for the sample sintered at 900°C and 90 MPa with 5 min holding time. [ABSTRACT FROM AUTHOR]

Magnesium silicide (MgSi)-based alloys are promising candidates for thermoelectric (TE) energy conversion for the middle to high range of temperature. These materials are very attractive for TE research because of the abundance of their constituent elements in the Earth's crust. MgSi could replace lead-based TE materials, due to its low cost, nontoxicity, and low density. In this work, the role of aluminum doping (MgSi:Al = 1: x for x = 0.005, 0.01, 0.02, and 0.04 molar ratio) in dense MgSi materials was investigated. The synthesis process was performed by planetary milling under inert atmosphere starting from commercial MgSi pieces and Al powder. After ball milling, the samples were sintered by means of spark plasma sintering to density >95%. The morphology, composition, and crystal structure of the samples were characterized by field-emission scanning electron microscopy, energy-dispersive spectroscopy, and x-ray diffraction analyses. Moreover, Seebeck coefficient analyses, as well as electrical and thermal conductivity measurements were performed for all samples up to 600°C. The resultant estimated ZT values are comparable to those reported in the literature for these materials. In particular, the maximum ZT achieved was 0.50 for the x = 0.01 Al-doped sample at 600°C. [ABSTRACT FROM AUTHOR]

Recently magnesium silicide (MgSi) has received great interest from thermoelectric (TE) society because of its non-toxicity, environmental friendliness, comparatively high abundance, and low production material cost as compared to other TE systems. It also exhibited promising transport properties, including high electrical conductivity and low thermal conductivity, which improved the overall TE performance (ZT). In this work, MgSi powder was obtained through high energy ball milling under inert atmosphere, starting from commercial magnesium silicide pieces (99.99 %, Alfa Aesar). To maintain fine microstructure of the powder, spark plasma sintering (SPS) process has been used for consolidation. The MgSi powder was filled in a graphite die to perform SPS and the influence of process parameters as temperature, heating rate, holding time and applied pressure on the microstructure, and densification of compacts were studied in detail. The aim of this study is to optimize SPS consolidation parameters for MgSi powder to achieve high density of compacts while maintaining the nanostructure. X-Ray diffraction (XRD) was utilized to investigate the crystalline phase of compacted samples and scanning and transmission electron microscopy (SEM & TEM) coupled with Energy-Dispersive X-ray Analysis (EDX) was used to evaluate the detailed microstructural and chemical composition, respectively. All sintered samples showed compaction density up to 98 %. Temperature dependent TE characteristics of SPS compacted MgSi as thermal conductivity, electrical resistivity, and Seebeck coefficient were measured over the temperature range of RT 600 °C for samples processed at 750 °C, reaching a final ZT of 0.14 at 600 °C. [ABSTRACT FROM AUTHOR]

Abstract: The Mg2Si-based alloys are promising candidates for thermoelectric energy conversion for the middle high range of temperature. They are very attractive as they could replace lead-based compounds due to their low cost and non toxicity. They could also result in thermoelectric generator weight reduction (a key feature for the automotive application field). The high value of thermal conductivity of the silicide-based materials could be reduced by increasing the phonon scattering in the presence of nanosized crystalline grains without heavily interfering with the electrical conductivity of the thermoelectric material. Nanostructured materials were obtained under inert atmosphere through ball milling, thermal treatment and spark plasma sintering processes. In particular, the role of several bismuth doping amounts in Mg2Si were investigated (Mg2Si:Bi=1:x for x=0.01, 0.02 and 0.04M ratio). The morphology, the composition and the structure of the samples were characterized by FE-SEM, EDS and XRD analyses after each process step. Moreover, the Seebeck coefficient analyses at high temperature and the electrical and thermal conductivity of the samples are presented in this work. The nanostructuring processes were affect by the MgO amount increase which influenced the thermoelectric properties of the samples mainly by reducing the electrical conductivity. With the aim of further increasing the scattering phenomena by interface or boundary effect, carbon nanostructures named Single Wall Carbon Nanohorns were added to the Mg2Si in order to produce a nanocomposite material. The influence of the nanostructured filler on the thermoelectric material properties is also discussed. [Copyright &y& Elsevier]