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Material systems capable of handling both the ballistic impact and blast waves are necessary for security forces. In this study, the high strain rate performance of monolithic and bonded ultra‐high molecular weight polyethylene (UHMWPE) with high‐temperature resistant basalt/polyetherimide (B/PEI) composite is presented. Individual composite laminates were fabricated using vacuum‐assisted compression molding. Subsequently, cylindrical test coupons were cut using a high‐pressure waterjet. A suitable adhesive grade was used for the bonding of two different composite types. The dynamic compression studies were conducted on a split‐Hopkinson pressure bar (SHPB). For identical incident energies, the range of strain rates attained by monolithic UHMWPE, B/PEI and bonded composites differed significantly. Monolithic UHMWPE achieved the highest rates of loading, whereas higher stresses were recorded for the B/PEI composite. Yet, monolithic UHMWPE, owing to higher constant stress plastic flow, results in higher toughness. Bonded composites revealed hybrid properties with delamination of UHMWPE as the primary failure mode. High‐speed imaging exposed severe deformation of UHMWPE during dynamic compression. SEM micrographs revealed fiber pull‐out and deforming behavior of UHMWPE and brittle failure of B/PEI composite. B/PEI in a bonded composite system never failed under dynamic compression within the experimental range, thus providing a window of opportunity to tailor‐make better ballistic and blast protection materials. [ABSTRACT FROM AUTHOR]

This study systematically investigates the effect of Shear Thickening Fluid (STF) treatment on the high strain rate properties of UHMWPE (Ultra High Molecular Weight Poly Ethylene) composites. Spherical nanosilica particles of size 100 nm were used for the synthesis of STF. The high strain rate impact studies were accomplished on in-house designed and fabricated Split Hopkinson Pressure Bar (SHPB) experimental set-up. Compression moulded UHMWPE variant Gold Shield ® was used as the ballistic composite. Both STF-treated as well as neat Gold Shield ® specimens were subjected to high strain rate impact testing. From the experimental results and Fractography studies it was revealed that STF treatment enhanced the ballistic resistance of Gold Shield ® composite material. In the SHPB experiments, the improved ballistic performance of STF-treated Gold Shield ® specimens was manifested in terms of higher peak stress, specimen strain rates and impact toughness. [ABSTRACT FROM AUTHOR]

Shear thickening fluids (STFs) are a special class of field responsive fluids which exhibit change of phase from liquid to solid when subjected to imposed shear. This remarkable characteristic of STFs has led to their application in soft body armor technologies, leading the development of concept of Liquid Body Armors (LBAs). LBAs extensively rely upon the symbiotic relationship between STF and high strength FRP (Fiber Reinforced Polymer) composites comprising of high tenacity fibers such as Kevlar, UHMWPE (Ultra High Molecular Weight Poly Ethylene) etc. Although in the past, STFs have been widely characterized by rheometers at low strain rates (≤10 3 s −1 ), but in actual practical scenarios, body armours encounter much higher strain rates (of the order of 10 5 –10 7 s −1 ) under a ballistic impact. The main objective of this study is to capture the dynamics of STFs at such high strain rates by employing Split Hopkinson Pressure Bar (SHPB) technique. The STF sample was synthesized by dispersing 67.5 wt.% of 100 nm silica powder in Poly Propylene Glycol (PPG) and ethanol, using ultrasonic homogenization method. The mechanical response of STF was studied at high strain rates in terms of the stress-strain behavior and variation of the impact toughness with the loading rate of the fluid specimen. It was observed that the impact toughness of STF increased progressively with the specimen loading rate. The peak stress and peak strain rate attained in the SHPB tests were 147 MPa and 22,100 s −1 , respectively. The characteristic transition time of STF was found to be in the range of 13–25 µs. [ABSTRACT FROM AUTHOR]

• Vacuum compression moulded Basalt-Polyeteherimide (PEI) composites manufacturing. • Optimization of Basalt-PEI composite manufacturing moulding parameters. • Basalt-PEI composite under quasi-static and dynamic high strain rate loading. • Elastic recovery of Basalt-PEI composite can help in reflecting the blast wave. High temperature blast and ballistic resistant light weight fibre reinforced plastic composites are very much in demand. Accordingly, the present investigation is focused on the quasi-static and high strain rate behaviour of Basalt/Polyetherimide (PEI) composite. Nine different types of composite samples were fabricated by compression moulding. The moulding pressures and temperatures were varied in the range of 15–25 bars and 325 °C−375 °C, respectively. Quasi-static testing was done at the rate of 3 mm/min to establish the optimum moulding parameters. High strain rate compression tests in the strain rate range of 900/s−3200/s were performed on the optimum moulded composite specimens. High strain rate testing revealed that 40 layered Basalt/PEI composite moulded at 25 bar pressure and 350 °C attained highest stress of 932 MPa whereas, the same was found to attain 446 MPa under quasi-static loading conditons. Thus, establishing the rate depedency of Basalt/PEI composite. Damage studies revealed that Basalt/PEI undergoes brittle damage, typically resulting in shear plane angle of 42°−45°. SEM micrographs revealed brittle fibre failure and matrix free fibre bundles, indicating the importance of process parameter optimiation. [ABSTRACT FROM AUTHOR]