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Pulp from the oil palm empty fruit bunches (EFB) was extracted via Alkaline Peroxide Pulping (APP). The pulping process was conducted through three main steps; dewaxing of EFB, impregnation of alkaline peroxide (AP) into EFB and refining of biomass to finally produce the pulp. The varying peroxide levels and number of impregnation stages were found to affect the refining energy consumption and the properties of the resultant pulp and paper. Diagnosis by electron microscopic imaging revealed a strong correlation between paper properties development and paper surface morphologies. By multiplying the stages of the low alkaline peroxide level (2:2.5% AP) impregnation, refining energy could be reduced by 30% while improving brightness and paper mechanical properties. Higher alkaline peroxide level (4:5% AP) could reduce the refining energy by 50% while still improving brightness. Beyond these AP levels (8:10% AP), refining energy could be reduced by 67% by increasing the number of impregnation stages, with positive effects on brightness and paper mechanical properties. The findings suggest that increasing the AP impregnation stages had exposed more active sites to react with AP. The enhanced AP accessibility to EFB structures facilitated mechanical fibrillation of EFB vascular bundles through the refining process. The proper synergy between AP and the adopted mechanical refining was the factor that triggered the liberation of nanocells from EFB biomass and this had ultimately improved paper properties.

Papers produced from oil palm empty fruit bunches (EFB) via Alkaline Peroxide Pulping (APP) was preceded by three main steps; dewaxing of EFB, alkaline peroxide (AP) impregnation into EFB and refining of biomass to generate pulp. The experiment was carried by varying chemical level and number of impregnation stages. For 2:2.5% AP level, two-stage impregnation improved hand sheets tear index by 45%, 164% boost in tensile index, 26% enhancement in zero span index and more than 5% in burst index. By applying 8:10% AP level, significant improvements were gained at the third and fourth stages of AP impregnation. Although there was no significant change in hand sheet strength with multiple impregnation for 4:5% AP level, improvement in brightness of hand sheets was apparent, analogous to the effect of increasing AP level. The found paper properties development show that alkaline peroxide pulping of EFB could be adapted to various targeted properties by adjustment of AP level and impregnation stages.