Search

As rotary machines have become more complicated, balancing processes have been classified as a vital step in condition monitoring to ensure that machines operate reliably, smoothly and safely. All rotating objects will deflect during rotation and all objects possess certain natural frequencies in the absence of rotation. However, an unbalanced object can cause significant unwanted deflection created by resonant vibration at a frequency (cycles/second) close to certain rotational speeds (rotations/second), known as critical speeds. This is especially important for flexible machines which normally work at rotations above their critical speeds. Imbalance is a common problem in flexible rotating machinery that can lead to extreme vibration and noise levels. This is one of the major reasons for studying various balancing methods applied to the vibration response of rotating machines. Recently, the relation between acoustic and vibration response during a rotary machine balancing process based on the original Four-Run method has been presented for constant speed machines. This method cannot be applied to machines in start-up or shut-off. Hence, by considering the acoustic and vibration responses of a machine between its critical speeds, this research presents a new innovative speed-variant balancing method based on the original Four-Run method, named as (PPCS) Peak to Peak for Critical Speeds. The proposed method consists of two major types of application: the first is in the run-up of the machine and the second is in shut down. Experimental laboratory results show that this method can be implemented for speed-variant and flexible rotary machines during run-up or shut-down transient processes based on acoustic and vibration measurements. Further, the results show the same trend in acoustic and vibration responses during balancing process which was shown for constant speed rotary machines. With a 40% improvement in response compared to around 55% obtained by traditional vibration measurements, the results found show an appreciable benefit in an alternative acoustic methodology that may have not been considered previously for run-up and shut-down issues. In addition, since only the magnitude of response is required and this is a non-contact technique an acoustic-only methodology, it can be employed with some confidence as an innovative and readily available method for condition monitoring.

Balancing a rotating machine is a vital step towards ensuring it will operate reliably and safely. To achieve this condition monitoring is an important aspect for early faulty detection and it can also result in the improvement of the operational continuity and equipment safety. Imbalance itself, is a common problem in rotating machinery and it can lead to poor or even dangerous vibration levels. And, for example, it is also well known that misalignment can lead to bearing defects. So, in order to overcome these problems many balancing techniques have been developed that are largely based on measured vibration data using accelerometers attached to the faulty device. The three-point method is well known as a basic phase-less technique; this method has been used for balancing equipment and is widely regarded as an industry standard technique. In this work we avoid placing sensors on the device under investigation. This is achieved by utilizing a microphone method located in the nearfield of the investigated device. By comparing the traditional vibration technique with the acoustic contact-less method we can demonstrate the method’s remarkable accuracy. Finally, the experimental results show that there is a similar trend between both the vibration and acoustical responses of the machine, and it is proven that it is possible to balance a rotating machine by just utilizing the acoustical response. This is a contactless method and an innovation in machine-dynamics condition monitoring.