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The mean particle size and size distribution of Ammonium Di-Uranate (ADU) particles, precipitated during the precipitation reaction of Uranyl Nitrate Pure Solution (UNPS) with ammonia play an important role on the sintered density of UO 2 pellets. The quality of precipitated ADU depends on number of process parameters viz. , pH of UNPS, concentration of uranium in UNPS, flow rate of ammonium hydroxide, temperature etc. However, the effects of the presence of free acid and entrained Tri-Butyl-Phosphate (TBP) in UNPS on the quality of ADU powder were not studied till date. Experiments were conducted to study the effect of free acidity and the presence of entrained TBP on the quality of precipitated ADU particles. It was found that as the concentration of free acid as well as the concentration of entrained TBP in UNPS increases, the particle size of precipitated ADU decreases. Based on the experimental results two correlations were developed to determine the mean particle size of ADU; one is based on the free acid content of UNPS and the other is based on the content of entrained TBP in UNPS, which is used for the precipitation. It was found that the correlated values are well fitted with the experimental data within ±3% errors for both the cases. Both these correlations are applicable when other process parameters remain constant. The experimental details and results are discussed in this paper. [ABSTRACT FROM AUTHOR]