Search

Medical implants manufactured using biomaterial Ti-6Al-4V exhibit some disadvantages. Its higher elastic modulus than that of natural bone can cause stress shielding problems. This can be avoided using Ti-6Al-4V with pores in the implant structure. However, poor corrosion and tribocorrosion behaviors are yielded because of the large area exposed to the medium. To mitigate both issues, coating technologies can be applied. The plasma electrolytic oxidation (PEO) process is a cost-effective process that has been used successfully in nonporous Ti alloys. In this study, two PEO coatings with different amounts of Ca/P are used. However, reports regarding their application in porous materials are scarce. The effects of PEO treatments on corrosion and tribocorrosion in Ti-6Al-4V powder metallurgy are analyzed herein. The porous materials provide an efficient surface for PEO coatings, as demonstrated via scanning electron microscopy (SEM) and atomic force microscopy (AFM), and the porosity of the substrates improved the adherence of the coatings. The corrosion resistance measured via electrochemical impedance spectroscopy confirmed the beneficial effect of the coatings, particularly for long exposure time. The lower roughness, small pore size, and more compact film observed in the PEO-Ca/P sample resulted in favorable tribological and corrosion properties. [ABSTRACT FROM AUTHOR]

Nickel-free austenitic powder metallurgy stainless steels were prepared and characterized. The main issue was to obtain potential biocompatible materials. Mechanical alloying in a nitrogen atmosphere was used to obtain these powders. The main factor to be controlled was the milling time. Powder metallurgy was the technique to obtain massive samples from alloyed powders. Two sintering processes were applied by controlling the sinter-cooling rate (furnace and water-cooling). The sintering atmosphere applied was nitrogen because of its gammagenic effect. Samples made of powders milled for 48 h, sintered in nitrogen and water-cooled showed a clean austenitic microstructure, which is a suitable microstructure for biological applications. A complete microstructural characterization, including optical metallography, image analysis, Scanning Electron Microscopy with X-ray microanalysis, X-Ray diffraction and Vickers hardness and microhardness, was carried out. The electrochemical behaviour in a simulated body fluid, phosphate buffered saline, was also studied. The biocorrosion behaviour was evaluated in terms of anodic polarization measurements. [ABSTRACT FROM AUTHOR]