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Curable precursors for production of thermosetting (co)polyesters are developed based on poly(butylene adipate) (PBA), poly(ethylene terephthalate), and poly(lactic acid) (PLA). The precursors are prepared from methacrylation of their hydroxyl-terminated oligomers. These include commercial HO-capped PBA prepolymer (HO-PBA), and bis-2-hydroxyethyl terephthalate (BHET) and glycolized PLA (GPLA), which are obtained from glycolysis reactions of their post-consumer products and original resin. The optimal conditions for methacrylation of each prepolymer, i.e., molar ratios of prepolymer to methacrylic anhydride (MAAH), temperature and time, are examined. The most efficient conditions are 1:4/120 °C/3 h (HO-PBA), 1:2.5/120 °C/2 h (BHET), and 1:4/140 °C/3 h (GPLA), respectively. These conditions are justified, where the highest degree of substitution and double bond content are obtained without self-curing side reaction. The resulting methacrylated precursors from HO-PBA and BHET are isothermally cured faster than those of GPLA. Thermosetting copolyesters developed from binary mixtures of the precursors possess tunable thermal stability, and physical and mechanical properties. The degradable copolyesters can be applied in various applications, especially in packaging and agricultural fields.

A process for the chemical recycling of degradable polylactide (PLA) has been developed, to convert its disposable wastes into small-sized products for further use as value-added starting materials for specialty products. A microwave-assisted alcoholysis reaction, using diols and tetrabutyl orthotitanate (TBT) catalyst, was employed. The effects of the types of diols and PLA/diol feeding ratios on the structures and properties of the resulting alcoholized products were examined by using ethylene glycol (EG), propane-1,3-diol (PDO), and butane-1,4-diol (BDO). The PLA/diol ratios were varied from 1:1 to 4:1 wt/wt. The products were characterized by ATR-FTIR, 1H NMR, and 2D-NMR HMQC and HMBC spectroscopy. The products compost to diol-capped lactate sequences with different lengths, i.e., lactate, lactyllactate, and poly-lactate. The yield of the shortest lactate was about 65% for the LBDOT11 system, and 90% for the LEGT11 and LPDOT11 systems, when a feeding ratio of 1:1 wt/wt was employed. The yield decreased with an increase in the ratios, from 1:1 to 4:1 wt/wt. In contrast, the yields of longer lactyllactate and poly-lactate increased with an increase in the ratios. In terms of OH-endcapping efficiency, the products have two structures: (A) LA-O-(CH2)x-OH and (B) LA-O-(CH2)x-O-LA. The contents depend on diol types and the PLA/diol feeding ratio. The alcoholized products were then used as starting polyols in the preparation of lactide-based polyurethanes (PUs) by reacting with 1,6-diisocyanatohexane (HDI) and BDO chain extender. The resulting PUs exhibit promising mechanical and thermal properties. These PUs are suitable for use as either single-component materials, e.g., 3D-printing filaments and degradable adhesives, or as toughness-enhancing agents for brittle polymers, especially PLA.

Summary A method for preparation of silica particles from rice husk ash (RHA) is developed for use as fillers in an enhancement of gas permeability of polylactic acid (PLA) resin. Silica particles are produced in a one-step process by employing PLA-grafted-chitosan copolymer (PCT) as a polymeric surfactant. Particles with an average size of ca. 30 micron, which are smaller than those obtained from a conventional method, are obtained. The major advantage of this technique is its ease of operation, in which mechanical grinding is not required. The resulting particles are then used in preparation of PLA/silica composites by varying the silica contents from 0–2.0 wt %. The PCT copolymer is present as a coating layer on the particles surface, which promotes compatibility with the PLA matrix. Gas permeability (water vapor, carbon dioxide, and oxygen) and mechanical properties of the composite films are examined. Enhancements in gas permeability and selectivity are achieved, with slight drops in mechanical properties. The materials have high potential for use as degradable packaging films with tunable gas permeability.

Hydroxyl-capped polylactic acid (PLA) oligomers are prepared by glycolysis reaction of PLA with ethylene glycol (EG) and used as a macromolecular cross-linker for epoxidized natural rubber (ENR). The glycolyzed PLA (GPLA) with three different molecular weights (2000, 10,000, and 44,000 g mol−1) are prepared by varying the glycolysis conditions. Effects of GPLA chain lengths and GPLA/ENR feed ratios on cross-linking efficiency, chemical structures, and physical properties of the cured products are investigated. The cross-linking efficiency is examined using a moving die rheometer, solvent fractionation, thermogravimetric analysis, and Fourier transform infrared spectroscopy. Optimum GPLA/ENR compositions for the curing reaction range from 20 wt% to 33 wt%, depending on the GPLA chain length. Because of their biodegradability, biocompatibility, and the ability to tune up their structures and properties, the cured rubber materials have high potential for use in various biomedical applications.

Multi-branched poly(D-lactide)s (mbPDLAs) with various structures are synthesized via ring-opening polymer- ization by using polyglycidol (PG) macro-initiators. Their chemical structures and thermal properties are controlled by adjusting feed ratios of D-lactide (DLA) and PG. The materials are blended with commercial linear poly(L-lactide) (l-PLLA) to form a stereocomplex structure. Effects of mbPDLAs structures and l-PLLA/mbPDLA ratios on the blends' thermal, mechanical, and rheological properties are evaluated. Mechanical properties of the stereocomplex blends, espe- cially elongation at break and toughness, are dependent on the blend compositions, in which a 90:10 ratio exhibits the most desirable properties. The material also exhibits the lowest complex viscosity, which provides easy processing conditions. This is achieved by the incorporation of copolymers with multi-branched structures and an ability to form a much stronger stereocomplex structure.

Nanofibers of poly(L-lactide-co-DL-Lactide) (PDLLAx) copolymers with DL-lactate (DLLA) contents of 0, 2.5, 7.5, and 50%, which exhibit strong structure/properties correlation, were fabricated by electrospinning. Effect of the copolymer structure and electrospinning conditions on morphology and properties of the fibers were examined by SEM, DSC, XRD, and tensile measurements. Bead-free fibers of PDLLAx prepared from a DMF/CHCl3 mixed solvent are roughly 10-times smaller in size (600–800 nm), with lower degree of surface porosity, compared to those of CHCl3. When CHCl3 is employed, an increase in size (2.4–5.5 μm) and surface porosity (0–45%) with relative humidity value is observed in crystallizable copolymers, whereas an amorphous copolymer shows a reverse trend. Thermal properties and chain arrangements of the electrospun fibers are critically affected by DLLA content of the copolymers and electrospinning conditions, as a result from interplay between intermolecular and intramolecular hydrogen bonding. Contents of crystalline domains and “physical crosslinks” generated from DL lactate segments are proposed as the origin of this phenomenon. Fiber mats of PDLLA with 50% DLLA content show a large improvement in all aspects of mechanical properties, which are suitable for various biomedical applications. POLYM. ENG. SCI., 54:472–480, 2014. © 2013 Society of Plastics Engineers

Curable precursors are prepared from chemical recycling of degradable polylactic acid (PLA) for development of aliphatic polyester thermoset materials. PLA resin (NatureWork 4042D) was de-polymerized via glycolysis under various conditions to produce PLA glycolysates (GlyPLAs), whose chain-ends mainly consist of hydroxyl groups with $$\bar{M}_{n}$$ ranging from 3,600 to 17,000 g/mol. Unsaturated double bonds (DB) were introduced into GlyPLA structures by end-capping with methacrylic anhydride to generate curable LA-precursors. The end-capping efficiency is strongly dependent on the molecular weight of GlyPLAs, where smaller-sized glycolysates produce LA-precursors with higher DB content. Curing behaviors of the precursors are thoroughly examined. DSC and FTIR results show that curing reactions at 140 °C are completed after 2 h for all samples. Results on gel fraction indicate that LA-precursor with $$\bar{M}_{n}$$ ~ 3,600 g/mol is the most effective candidate for producing network products with high crosslink density.

Aliphatic/aromatic copolyesters, which possess good mechanical property and degradability, are of immense interest. Standard characterization techniques for the copolymer structure and degradation behaviors have been developed. The techniques are applied to examine hydrolytic degradation of poly(ethylene terephthalate- co -lactic acid) in a phosphate buffer solution (pH 7.2) at 60 °C. The weight loss of the copolymer and pH of the medium as a function of time are examined. 1 H NMR spectra provide information on microstructure and molecular weight of the samples, where deviations of the results from the actual values are observed, due to low solubility of the copolymer. More accurate results are obtained from TGA and FTIR experiments, as the samples are characterized in bulk. Insight into degradation mechanisms of the copolymer is derived from FTIR spectra. The content of aromatic esters in the soluble degraded species is determined from UV–Vis spectroscopy. These standard methods can be applied to various types of degradable aliphatic/aromatic copolyesters, which are essential in property assessment and determination of their potential applications.

Crosslinkable poly(lactic acid-co-glycidyl methacrylate), P(LLA-co-GMA), copolymer was systematically synthesized by ring-opening polymerization. Synthesis parameters, i.e., catalyst type, comonomer ratio and polymerization time and temperature were studied. The incorporated GMA content strongly affected the physical and thermal properties of the obtained copolymers, which varied from semi-crystalline to completely amorphous polymers. Melting and glass transition temperatures, and molecular weights of the copolymers decreased as the GMA content in the copolymer increased. Curing behavior of the copolymers was assessed by employing thermo- and photo-crosslinking processes, and the crosslink density was evaluated via their gel content and solvent swelling ratio. A photo-crosslinking process was proven as a practical method in the curing of the copolymers, as the reaction was almost complete within 2 min, as indicated by a gel content of 96%. In the thermo-crosslinking process, at least a 15-min curing time was required at 120 °C. The cured products of copolymers with 19.2 mol% GMA showed the highest compressive stress at 25.5 MPa. Random copolymer of poly(lactic acid-co-glycidyl methacrylate), P(LLA-co-GMA) was systematically synthesized by ring-opening polymerization. Synthesis parameters, that is, catalyst type, comonomer ratio and polymerization time and temperature were studied. The incorporated GMA content strongly affected physical and thermal properties of the obtained copolymers, which varied from semi-crystalline to completely amorphous polymer. Curing behaviors of the copolymers were assessed by employing thermo- and photo-crosslinking processes, where the crosslink density was evaluated via their gel content and solvent swelling ratio.

Lactic acid-based aliphatic/aromatic copolyesters are synthesized to incorporate the degradability of polylactic acid and good mechanical properties of aromatic species by using polycondensation of lactic acid (LA), dimethyl terephtha- late (DMT), and various diols. Effects of diol lengths and comonomer feed ratios on structure and properties of the result- ing copolymers are investigated. Three types of diols with different methylene lengths are employed, i.e., ethylene glycol (EG), 1,3-propanediol (PD) and 1,4-butanediol (BD). LA/DMT/diol feed ratios of 2:1:2, 1:1:2, and 1:2:4 are used in each diol system. It is found that types of the diols play an important role in the properties of the copolyester, where an increase in diol length results in an increase in the copolymers molecular weight, and a decrease in Tg, Tm and crystallinity, when a constant monomer feed ratio is employed. Monomer feed ratio also has a significant effect on properties of the copolymers, where an increase in the aromatic content leads to formation of copolymers with higher molecular weight, longer aromatic block sequence and high aromatic to aliphatic ratio in the chain structure. These, in turn, lead to an increase in Tg, Tm, crys- tallinity and thermal stability of the copolymer samples, and a reduction in their solubility.

A series of 0-3 composites of lead zirconate titanate (PZT) and nylon77 was prepared with PZT volume fractions between 0.1 and 0.6 using the combined method of solvent casting and hot pressing. Depending upon the volume fraction of PZT, the relative permittivities of the composites were found to be in the range of 200–2000 when measured at the highest practically possible temperature of 200°C. As PZT volume fraction increases, both the relative permittivity and the piezoelectric constant d33 increase. The best combination of electrical properties and flexibility was obtained in 0.5 PZT volume fraction composites. At this composition, the remanent polarization Pr of composites was up to 1000 mC/m2 at the applied electric field of 40 MV/m and it increased with an increase in temperature. The highest piezoelectric strain coefficient d33 was obtained at 17 pC/N in 0.6 PZT volume fraction composites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009

Lactic acid/ethylene terephthalate copolyesters were synthesized by the standard melt polycondensation of lactic acid (L), ethylene glycol (EG) and dimethyl-terephthalate (DMT). Effects of reaction temperatures and types of catalysts on the structures and properties of the copolymers were examined. In addition, feasibility of promoting the copolymerization process by a novel synthesis step of using thermo-stabilizers was investigated. The results show that a reaction temperature of higher than 180°C is necessary to produce copolymers with appreciable molecular weight. However, degradation was observed when the reaction temperature is higher than 220°C. Triphenyl phosphate (TPP) shows promising results as a potential thermo-stabilizer to minimize this problem. It was found that Sb2O3 and Tin(II) octoate are most effective among 4 types of catalysts employed in this study. 1H-NMR results indicate that copolymers have a random microstructure com- posed mainly of single L units alternately linked with ET blocks at various sequential lengths. The longer ET sequence in the chain structure leads to the increase in melting temperature of the copolymer. TGA results show that the resulting copolymers possessed greater thermal stability than commercially-available aliphatic PLA, as a result of the inclusion of T (terephthalate) units in the chain structure.