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Highlights: [•] Grafting of thiol groups at the surface of carbon fibers. [•] Observation of the carbon fiber surface by scanning electron microscopy. [•] Characterization of the grafting mechanism by X-ray photoelectron spectroscopy. [•] Assessment of the adhesion strength by the pull-out test. [ABSTRACT FROM AUTHOR]

Acrylate functionalities were grafted at the surface of carbon fibers in order to improve the adhesion strength with an acrylate matrix cured by electron beam. An isocyanate bearing aliphatic urethane acrylate was used as a coupling agent. As revealed by X-ray photoelectron spectroscopy, the isocyanate groups reacted with carboxylic acids and hydroxyl groups located at the surface of the fiber, leading to a covalent bonding of the acrylate groups. The adhesion strength was measured by a micromechanical test derived from the pull-out test. A significant improvement of the interfacial shear strength was obtained (+91%) with an electron beam curing. For comparison, an isothermal cure by UV was also investigated and led to the same level of adhesion strength. The improvement was also proved by an increase in the 90° flexural strength of unidirectional composites (+38%). Grafting functionalities that were compatible with the radical mechanism of the polymerization of the matrix appeared to be a promising strategy for the improvement of the mechanical properties of carbon fiber–acrylate composites cured by electron beam. [ABSTRACT FROM AUTHOR]

Oxygen plasma was used to modify the surface properties of carbon fibers and their adhesion strength with an acrylate resin cured by electron beam. A characterization of the surface topography and the surface chemistry was carried out (topography at a micrometric and nanometric scale, specific surface area, temperature programmed desorption, and X-ray photoelectron spectroscopy). The topography remained unchanged. Regarding the surface chemistry, carboxylic acids, alcohols, lactones, and ethers were created and their location was at the outer surface of the fibers. A pull-out test was used to measure the adhesion strength with the acrylate resin cured by electron beam. For comparison, an isothermal UV curing was also investigated. The value of the interfacial shear strength was increased only in the case of UV curing. No improvement was observed with electron beam curing, which highlighted the generation of an interphase, the mechanical properties of which are dependent on the processing conditions. [ABSTRACT FROM PUBLISHER]

A time-dependent oxidation of carbon fibers in boiling nitric acid was used to investigate the influence of a modification of the fiber surface properties on the adhesion strength with an acrylate resin cured by electron beam (EB). For each time of treatment, a characterization of the surface topography and the surface chemistry was done (topography at a micrometric and nanometric scale, specific surface area, temperature programmed desorption, X-ray photoelectron spectroscopy analysis). The oxidation of the fiber surface in boiling nitric acid created a rough surface, which significantly increased the specific surface area, and also generated a high density of hydroxyl groups, carboxylic acids and lactones in comparison to untreated fibers. The adhesion strength with the acrylate resin cured by EB was measured by a pull-out test. For comparison, an isothermal ultraviolet curing of the matrix was also investigated. The value of the interfacial shear strength, determined by the Greszczuk's model, was increased by the oxidation of the carbon fiber surface for both curing processes, but lower values were systemically obtained with EB curing. Copyright © 2012 John Wiley & Sons, Ltd. [ABSTRACT FROM AUTHOR]