Search

Abstract Exerting high shear force and adding compatilizer are two different methods used for regulating the size of dispersed phase of polymer blends. Nevertheless, the comparison of the effect of the high shear force and adding compatilizer on the phase morphologyies and properties is less studied, not to mention the synergistic effect. In this work, the incompatible PP/PLA binary blends with large polarity differences were prepared using high-shear processing, compared with the effect of adding ethylene-(methyl acrylate)-(glycidyl methacrylate) (EMA-GMA) as reactive compatibilizer for PP/PLA blends. It was found that adding compatilizer under relative low shear force was more efficient on improving the interface, showing blurred boundaries, compared with the reduction of the dispersed phase size under high shear force without compatilizer. As a result, the blends with the compatilizer presented a higher elongation at break; yet the yield strength of the binary blends prepared under high shear force was higher than that of the ternary blends. Furthermore, the synergistic effect of adding compatibilizer and high shear force was limited, which could be attributed to the fact that the degree of reactive compatibilization had already reached saturation under the rotation speed of 100 rpm due to the high efficiency of EMA-GMA. Graphical abstract Image 1 Highlights • The comparison of the effect of the high shear force and adding compatilizer is systematically studied. • The size of the PLA dispersed droplets decreases significantly under high rotation speed and relatively low temperature. • The PP/PLA binary blends prepared using high-shear processing show higher yield strength and lower toughness. [ABSTRACT FROM AUTHOR]

Recently, stereocomplex-type polylactide (SC-PLA) has generated growing interest because the unique SC crystals can provide drastic improvement in the heat/chemical resistances and durability of bio-derived and biodegradable PLA, exhibiting great potential to compete with some petroleum-derived engineering plastics in diverse applications. However, SC-PLA suffers from poor melt memory effect as well as significant thermal degradation after being completely melted at temperatures above 250 °C, which make it challenging to converse SC-PLA into useful products using versatile melt-processing technologies. With these challenges in mind, in this work, we propose a facile and practical strategy to fabricate SC-PLA products with exceptional thermomechanical properties through low-temperature melt-processing of SC-PLA powder with a bimodal melting temperature distribution. The results show that the melting temperature (T m) bimodality makes SC-PLA powder able to be easily injection molded at a relatively low temperature of 210 °C (between the two T m s) due to the selective melting of the low- T m SC-PLA component (SC- l PLA, ca. 20–40 wt%), indicating a good melt-processability. Meanwhile, the high- T m SC-PLA (SC- h PLA) component can directly deliver its desirable properties to the injection molded SC-PLA products. More importantly, during the injection molding process, the unmelted SC- h PLA particles can also induce the exclusive SC crystallization of the SC- l PLA melt as nucleating agent and greatly amplify the shear stress imposed on the melt as "rigid particles", finally generating numerous oriented SC structure in the SC- l PLA. Consequently, the injection molded SC- h PLA/SC- l PLA products exhibit impressively high tensile strength (74.3 MPa) and Vicat softening temperature (211.6 °C). Overall, this work presents an effective guidance for achieving desirable melt-processability of SC-PLA without sacrificing its thermomechanical properties and provides an industrial processing route towards high-performance SC-PLA products. Image 106841 • SC-PLA products were fabricated by low-temperature melt-processing of bimodal SC-PLA powder. • The melting temperature bimodality plays a key role in achieving balanced melt-processability and product performance. • The SC- l PLA component can provide the powder with good low-temperature melt-processability. • The SC- h PLA component can endow the melt-processed products with exceptional thermomechanical performance. • SC- h PLA induced exclusive SC formation and crystal orientation can also contribute to the enhanced performance. [ABSTRACT FROM AUTHOR]