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Various treatments, such as alkaline and silane treatments, are commonly applied to natural fillers before production to enhance their quality, thermal stability, and water absorption capacity and improve the fiber–matrix interface properties. However, these processes are not environmentally friendly and may escalate the production cost of composites due to the need for additional processing steps in mass production. This study delves into the impact of untreated walnut shell (WS) filler material, employed in varying ratios (ranging from 10 to 40%) as a filler, on the mechanical, thermal, morphological, and physical properties of environmentally friendly polylactic acid (PLA) matrix composites. The experimental results highlight a significant decrease in tensile modulus by 28%, tensile strength ranging from 32 to 65%, a decrease in flexural modulus by 22%, and flexural strength ranging from 24 to 58% with varying WS filler ratios. Time-dependent water absorption and increased density were observed. FT-IR analysis indicates structural similarities, while DSC results show minimal effects on glass transition temperature and crystallinity. TGA results reveal reduced thermal stability with increasing WS content. SEM microstructure imaging demonstrates homogeneous WS particle distribution, but higher WS content leads to increased brittleness and diminished resistance properties. In conclusion, this study underscores the importance of balancing sustainability through WS filler ratios while preserving mechanical performance. [ABSTRACT FROM AUTHOR]

The drastic increase in the amount of packaging waste from conventional plastics, caused by improper waste management, is a serious challenge for the planet. It is therefore worth considering how we can solve this problem. Thus, it is necessary to develop new polymeric materials that retain the functional properties of traditional plastics but are susceptible to degradation with the participation of microorganisms. The development of new eco-friendly materials requires a holistic approach in terms of their disposal. Organic recycling enables the disposal of biodegradable packaging along with food remains that are difficult to remove. The article presents a study on the degradation of biocomposites of polylactide with cork in various environments (water, buffer, and compost). The obtained results indicate a clear influence of the presence of the filler and its amount on the degradation profile of the composites. In addition, the effect of sample shrinkage was observed, especially during degradation in water, where the pH decreases during the process due to the appearance of degradation products. This effect may be important not only for the degradation profile of the packaging but also during its use. Packaging distorted due to shrinkage may be a sign of improper product storage. [ABSTRACT FROM AUTHOR]

Agricultural activities contribute to numerous waste problems and have emerged as a significant environmental concern. Nondegradable plastic residues decompose, releasing microplastics and affecting ecosystems and the environment. Consequently, biodegradable bio-composite films consisting of polylactic acid (PLA), natural rubber (NR), and rice straw (RS) have been developed with the aim of using them in agricultural applications. In this study, the PLA/NR blend, at a fixed ratio of 60/40 wt%, was filled with 3 and 5 wt% RS powder and extruded through a slit die into films. The biodegradability of all films was examined after being buried for 90 days in soil with a moisture content of 30% by weight. The neat PLA film showed the lowest weight loss percentage, 3.33%, suggesting a comparatively slower degradation rate in comparison to the PLA/NR(60:40) blend and all bio-composite films. The presence of 40 wt% NR in the film helped accelerate the biodegradation process during soil burial. The film produced from PLA/NR 60:40 wt% matrix filled with RS at 5 wt% led to rapid degradation, leading to a weight loss of 8.30%. From SEM micrographs, the morphology of all polymers after burial in soil showed fractures, the formation of pores, and obvious surface indications of fungi growing. The content of carbon decreased after soil burial, while oxygen content increased, and nitrogen was detected. The XRD analysis revealed low crystallinity in the neat PLA, consistent with the DSC analysis. The addition of NR and RS to the composites led to an increase in the crystallinity of PLA phase. All investigated materials exhibited an increase in crystallinity after being buried in soil. This research demonstrates that bio-composite films manufactured from the PLA/NR(60:40) blend filled with RS degrade more easily than unmodified PLA film. [ABSTRACT FROM AUTHOR]

An innovative microcrystalline cellulose (MCC) natural fibre powder-reinforced PLA biocomposite was investigated using the hand lay-up technique. The polymer matrix composite (PMC) samples were prepared by varying the weight percentages (wt.%) of both PLA matrix and MCC reinforcement: pure PLA/100:0, 90:10, 80:20, 70:30, 60:40 and 50:50 wt.%, respectively. From the results obtained, MCC powder, with its impressive aspect ratio, proved to be an ideal reinforcement for the PLA, exhibiting exceptional mechanical properties. It was evident that the 80:20 wt.% biocomposite sample exhibited the maximum improvement in the tensile, flexural, notched impact, compressive strength and hardness by 28.85%, 20.00%, 91.66%, 21.53% and 35.82%, respectively compared to the pure PLA sample. Similarly, during the thermogravimetric analysis (TGA), the same 80:20 wt.% biocomposite sample showed a minimum weight loss of 20% at 400°C, among others. The morphological study using Field Emission Scanning Electron Microscopy (FE-SEM) revealed that the uniform distribution of cellulose reinforcement in the PLA matrix actively improved the mechanical properties of the biocomposites, especially the optimal 80:20 wt.% sample. Importantly, it was evident that the optimal PLA/cellulose biocomposite sample could be a suitable and alternative sustainable, environmentally friendly and biodegradable material for semi/structural applications, replacing synthetic and traditional components. [ABSTRACT FROM AUTHOR]

Cellulose nanofiber–blended polylactic acid composites were prepared to enhance biodegradable polymers, which are expected to be a viable solution to the recent plastic waste crisis. The cellulose nanofibers were prepared by extracting cellulose fibers from bamboo using high-temperature and high-pressure steam and then disintegrating the fibers to the nanoscale. The optimum conditions for the processing pressure of the high-temperature and high-pressure steam treatments and the extraction process grinding time were investigated. Furthermore, the mixing ratio of cellulose nanofibers and polylactic acid for the fabrication of the composites was examined. The results show that the best condition was a 1:1 (50 wt% CNF) blend of cellulose nanofibers made with 15 atm of steam pressure for 5 min of steaming time followed by 10 s of milling time to make composites with polylactic acid that had 2.35 times the strength (77.5 MPa/g/cm3) of polylactic acid alone (33.3 MPa/g/cm3). This indicates that cellulose nanofibers produced from bamboo using high-temperature and high-pressure steam treatments can be used as reinforcing materials for low-strength biodegradable polymers. [ABSTRACT FROM AUTHOR]

In this study, the integration of paper industry waste with high cellulose content into biocomposites of polylactic acid (PLA), a widely used biobased polymer material, was investigated. The PLA/waste biocomposite samples (0–25 wt.%) were manufactured using the extrusion and injection moulding techniques. The mechanical test results showed improvements in terms of tensile properties and a decrease in impact strength as the percentage of residue increased. The melting temperature decreased, and the crystallinity increased in all biocomposites according to the Differential Scanning Calorimetry (DSC) analysis. Water absorption increased proportionally with the percentage of residue, attributed to the higher cellulose content in the biocomposites, determined by Fourier transform infrared spectroscopy (FT-IR) and X-ray diffraction (XRD) techniques. The scanning electron microscopy (SEM) fracture analysis demonstrated effective reinforcement–matrix cohesion, supporting the previously observed behaviour of the analysed materials. This work highlights the potential of using waste from the paper industry as reinforcement in PLA matrices, opening new perspectives for sustainable applications in the framework of the manufacture of composite materials. [ABSTRACT FROM AUTHOR]

Natural chitin/CaCO3 (ChCC) complex derived from crab shell was modified and used to fabricate an organic/inorganic complex filler to enhance the optical and mechanical properties of polylactic acid (PLA) biocomposite. Crab shell was treated with NaOH to remove proteins and pulverized to produce ChCC microparticles having flake-like shape. The presence of CaCO3 in ChCC enhanced the hydrophobicity of the microparticles after treatment with fatty acids. The ChCC-filled PLA composite films prepared via melt extrusion displayed good optical properties without harsh discoloration (ΔE of 0.9%). In contrast, the film filled only with chitin showed high ΔE of 15% at same filler content, which is not commonly observed in biopolymer-filled biocomposites. Also, the ChCC-filled film exhibited higher mechanical properties, with an 8% increase in tensile strength compared to PLA, while the chitin-filled film showed a decreased tensile strength of 6% than PLA, which was attributed to the improved compatibility between the hydrophobic ChCC and the PLA matrix. The inexpensive preparation of ChCC and its application as a biocomposite filler is an attractive use of crab shell waste. [ABSTRACT FROM AUTHOR]

This study aims to enhance the mechanical properties of polylactic acid by incorporating black tea waste as an economical and sustainable additive capable of being recycled. The black tea waste, after the hot water color removal process, is milled to a fine and uniform powder size. The combination of these particles with polylactic acid is carried out using a twin-screw extruder. Specimens of pure polylactic acid and biocomposites containing 3 and 5 wt% black tea waste are manufactured using a hot press machine at a temperature of 200 °C. The filaments are also successfully extruded for three-dimensional printing purposes. Scanning electron microscopy images reveal that in the polylactic acid–3% tea biocomposite, the tea particles are appropriately dispersed within the polylactic acid matrix. The tensile test results indicate that biocomposite polylactic acid-3% tea has the highest mechanical properties, with a tensile strength of 67 MPa, demonstrating a 34% increase compared to polylactic acid. Furthermore, the biocomposite of polylactic acid–3% tea waste exhibits the best performance with a fracture energy of 2.5 kJ/m2 in the impact test. Hence, polylactic acid–3% tea biocomposite can be recommended as a suitable sustainable substitute. Finally, numerical simulations are performed on biocomposites containing double keyhole notches. This analysis is conducted to observe the behavior of biocomposite models with double keyhole notch under mixed-mode loading. The critical fracture load of the models is calculated using the strain energy density criterion. It is observed that an increase in the notch inclination angle and notch radius leads to a decrease in the fracture load in the models. [ABSTRACT FROM AUTHOR]

To enhance the adhesion at the interface between polylactic acid (PLA) and local luffa fibers (LFs), and improve the properties of these fully biodegradable biocomposites, 10% of maleic anhydride grafted Styrene–ethylene–butylene–styrene (SEBS‐g‐MA) is added to act concomitantly as compatibilizer and toughening agent. PLA/LF and PLA/SEBS‐g‐MA/LF biocomposite materials were manufactured by melt mixing and then characterized by torque assessment, Fourier transform‐infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and Izod impact test. In accordance with SEM observation, FTIR analysis and torque measurements, the interfacial bonding coupling the PLA chains to LF via SEBS backbones resulted from the chemical reactions between the functional groups of the composites components. This contributed in increasing notably the impact resistance and the thermal stability compared with the biocomposites without SEBS‐g‐MA. In addition, the improvement of the impact strength might be induced by the flexible ethylene‐butylene blocks, which act as impact absorbers due to their rubber‐like behavior. [ABSTRACT FROM AUTHOR]

The enhancement of the mechanical and thermal characteristics of 3D printed polylactic acid (PLA) composites reinforced by coir fiber powder (CFP) has been investigated by varying the weight percentage (wt%) of the reinforcement and annealing process. CFP/PLA composite filaments with CFP compositions of 0.1, 0.3, and 0.5 wt% were fabricated. These filaments were used to print CFP/PLA test specimens. The specimens were annealed at 90°C for 120 min in a hot air oven followed by cooling at room temperature. Mechanical, morphological, crystalline, and thermal characterizations were conducted on these specimens. The tensile and flexural strength of neat PLA were observed as 49.7 and 82.4 MPa which decreased by 6.4% and 8.13% respectively for printed composite specimens with 0.5 wt% CFP as reinforcement material. On the other hand, the annealed CFP/PLA composite specimen, with 0.1 wt% CFP as a reinforcement material, demonstrated higher tensile and flexural strength. Specifically, it exhibited a maximum tensile strength of 56.4 MPa and a maximum flexural strength of 92.9 MPa, which are 13.5% and 12.7% higher, respectively, than neat PLA. These strengths are 15.5% and 16.7% higher, respectively, than those of the unannealed CFP/PLA composite specimen with the same wt% of CFP reinforcement. The annealing process increased the crystallinity of composites by enhancing the crystallinity index (63%) and crystalline size (6.7 nm). The high thermal stability of composites (with a glass transition temperature of 256°C) makes them suitable for applications in food and medical packaging. Highlights: Enhancement of thermo‐mechanical characteristics of 3D printed bio‐composites.Annealing process improved mechanical features of 3D printed bio‐composites.Annealed composite with 0.1 wt% as reinforcement demonstrated better properties.SEM and XRD studies confirmed failure mechanisms and crystalline structure.Thermal and mechanical assets favor its utilization in food wrapping applications. [ABSTRACT FROM AUTHOR]

The escalating significance of 3D printing in various industries is underscored by its ability to rapidly and cost-effectively produce distinctive parts. Among the 3D printing methods, fused filament fabrication (FFF) has emerged as a highly productive and cost-effective approach. While extensive efforts have been made to enhance the qualities of FFF products, challenges persist in material availability and quality compared to traditional methods. This study provides a meticulous overview of the FFF process, delving into various 3D printing processes, polymers, and polymer composites. Despite documented efforts to augment mechanical, thermal, and electrical properties, material constraints remain a focal point. Our analysis extends to various PLA/biocomposites, shedding light on achieved improvements and potential applications. Looking forward, the future trend in FFF technology suggests a paradigm shift towards enhanced material diversity and performance. Anticipated applications span beyond traditional use cases, encompassing sustainable manufacturing, medical devices, and eco-friendly construction materials. This comprehensive review not only consolidates the current state of FFF and PLA-biocomposites but also anticipates future trends and potential applications. This research enhances the current knowledge of additive manufacturing and sets a standard for assessing developments in FFF technology by comparing them to previous works. [ABSTRACT FROM AUTHOR]

Plastic containers, commonly produced from non-biodegradable petroleum-based plastics such as polyethylene (PE), polypropylene (PP), and polyethylene terephthalate (PET), raise significant environmental concerns due to their persistence. The disposal of agricultural waste, specifically rice straw (RS), through burning, further compounds these environmental issues. In response, this study explores the integration of polylactic acid (PLA), a biodegradable material, with RS using a twin-screw extruder and injection process, resulting in the creation of a biodegradable packaging material. The inclusion of RS led to a decrease in the melt flow rate, thermal stability, and tensile strength, while concurrently enhancing the hydrophilic properties of the composite polymers. Additionally, the incorporation of maleic anhydride (MA) contributed to a reduction in the water absorption rate. The optimized formulation underwent migration testing and met the standards for food packaging products. Furthermore, no MA migration was detected from the composite. This approach not only provides a practical solution for the disposal of RS, but also serves as an environmentally-friendly alternative to conventional synthetic plastic waste. [ABSTRACT FROM AUTHOR]

Polylactic-acid–starch-based polymer composite (PLA/TPS) has good thermal stability for biocomposites. However, the physical and mechanical properties of PLA/TPS do not meet the standards. It needed additives to enhance its physical and mechanical properties. The aim was to improve the physical and mechanical properties of PLA/thermoplastic starch using sucrose. In addition, this study evaluated the enhancement of thermal properties of PLA/thermoplastic starch using sucrose. This study used sucrose as an additive to enhance the PLA/TPS composite. The addition of sucrose inhibits the degradation of biocomposites. This means that thermal stability increases. The thermal stability increased because the degree of crystallinity increased with the addition of sucrose, which was also proven in the XRD result. The addition of sucrose caused the morphology of the biocomposite to have pores. The FESEM results showed that biocomposites with the addition of sucrose had pores and gaps. These gaps result from low adhesion between polymers, causing a decrease in the mechanical and physical properties of the sample. Based on the FTIR spectra, biocomposite PLA/TPS blends with the addition of sucrose still have many hydroxyl groups that will lead to attracting other molecules or ions, such as oxygen or water. This phenomenon affects the physical and mechanical properties of materials. The physical and mechanical properties increased with sucrose addition. The best composite was prepared using 3% sucrose. This is because sucrose has a crystalline structure that affects the properties of biocomposites. However, the addition of 3% sucrose was not as effective as that of neat PLA. [ABSTRACT FROM AUTHOR]

Despite the promising potential of bio-composites derived from plant fibers due to their ecological and economic benefits, challenges persist in their preparation, restricting their commercial applications. These challenges are primarily associated with developing suitable methods, acquiring appropriate equipment for treating plant fibers, and addressing the time constraints in preparation. This study aims to contribute to the development and characterization of a new biocomposite and biodegradable material based on natural fibers produced through hot compression. The newly developed biocomposite comprises commercial biodegradable poly-lactic acid (PLA) as a matrix and untreated fiber fabric extracted from date palms as reinforcement. The use of untreated fiber fabric has successfully overcome the preparation difficulties. Experimental results on the new biocomposite reveal the strong adhesion between its fibers and the matrix, emphasizing the significant impact of choosing the right manufacturing conditions on the developed mechanical properties. [ABSTRACT FROM AUTHOR]

The low carbon footprint, biodegradability, interesting mechanical properties, and relatively low price are considered some of the reasons for the increased interest in polylactic acid-based (PLA-based) filaments supplied with natural fillers. However, it is essential to recognize that incorporating natural fillers into virgin PLA significantly impacts the printability of the resulting blends. The complex inter-relationship between process, structure, and properties in the context of fused deposition modeling (FDM)-manufactured biocomposites is still not fully understood, which thus often results in decreased reliability of this technology in the context of biocomposites, decreased accuracy, and the increased presence of defects in the manufactured biocomposite samples. In light of these considerations, this study aims to identify the optimal processing parameters for the FDM manufacturing process involving wood-filled PLA biocomposites. This study presents an optimization approach consisting of Grey Relational Analysis in conjunction with the Taguchi orthogonal array. The optimization process has identified the combination of a scanning speed of 70 mm/s, a layer height of 0.1 mm, and a printing temperature of 220 °C as the most optimal, resulting in the highly satisfactory combination of good dimensional accuracy (Dx = 20.115 mm, Dy = 20.556 mm, and Dz = 20.220 mm) and low presence of voids (1.673%). The experimentally determined Grey Relational Grade of the specimen manufactured with the optimized set of process parameters (0.782) was in good agreement with the predicted value (0. 754), substantiating the validity of the optimization process. Additionally, the research compared the efficacy of optimization between the integrated multiparametric method and the conventional monoparametric strategy. The multiparametric method, which combines Grey Relational Analysis with the Taguchi orthogonal array, exhibited superior performance. Although the monoparametric optimization strategy yielded specimens with favorable values for the targeted properties, the analysis of the remaining characteristics uncovered unsatisfactory results. This highlights the potential drawbacks of relying on a singular optimization approach. [ABSTRACT FROM AUTHOR]

The main advantage of green composites is their biodegradability, but this biodegradability can also be considered a drawback if the degradation appears during the service life of the component. Therefore, the study of the mechanical behavior of green composites after hygrothermal aging tests is necessary to analyze their degradation process. This study aims to comprehensively analyze the hygrothermal aging behavior and aging mechanism of flax-fiber-reinforced polylactic acid (PLA) biocomposites. The fully biodegradable composites are manufactured by compression molding. In addition, the influence of atmospheric-pressure plasma treatment on the mechanical properties of the biocomposite is studied. Specimens are exposed to water vapor and 40 °C environmental conditions in a stove for up to 42 days. Several specimens of each type are taken out at regular intervals and tested to examine the water absorption, mechanical properties, and thermal characterization. The results show that the stiffness was significantly reduced after 24 h due to matrix degradation, while the strength was reduced only after three weeks. [ABSTRACT FROM AUTHOR]

Disposable surgical gowns are usually made from petroleum-based synthetic fibers that do not naturally decompose, impacting the environment. A promising approach to diminish the environmental impact of disposable gowns involves utilizing natural fibers and/or bio-based synthetic fibers. In this study, composite webs from polylactic acid (PLA) bicomponent fiber and natural fibers, cattail and kapok fibers, were prepared using the hot press method. Only the sheath region of the PLA bicomponent fiber melted, acting as an adhesive that enhanced the strength and reduced the thickness of the composite web compared with its state before hot pressing. The mechanical and physical properties of these composite webs were evaluated. Composite webs created from kapok fibers displayed a creamy yellowish-white color, while those made from cattail fibers showed a light yellowish-brown color. Additionally, the addition of natural fibers endowed the composite webs with hydrophobic properties. The maximum natural fiber content, at a ratio of 30:70 (natural fiber to PLA fiber), can be incorporated while maintaining proper water vapor permeability and mechanical properties. This nonwoven material presents an alternative with the potential to replace petroleum-based surgical gowns. [ABSTRACT FROM AUTHOR]

In this study, the integration of paper industry waste with high cellulose content into biocomposites of polylactic acid (PLA), a widely used biobased polymer material, was investigated. The PLA/waste biocomposite samples (0–25 wt.%) were manufactured using the extrusion and injection moulding techniques. The mechanical test results showed improvements in terms of tensile properties and a decrease in impact strength as the percentage of residue increased. The melting temperature decreased, and the crystallinity increased in all biocomposites according to the Differential Scanning Calorimetry (DSC) analysis. Water absorption increased proportionally with the percentage of residue, attributed to the higher cellulose content in the biocomposites, determined by Fourier transform infrared spectroscopy (FT-IR) and X-ray diffraction (XRD) techniques. The scanning electron microscopy (SEM) fracture analysis demonstrated effective reinforcement–matrix cohesion, supporting the previously observed behaviour of the analysed materials. This work highlights the potential of using waste from the paper industry as reinforcement in PLA matrices, opening new perspectives for sustainable applications in the framework of the manufacture of composite materials.

Biocomposites based on polylactic acid (PLA), tall wheatgrass (TWG), and hemp (H) were made by injection molding. The article discusses the impact of the agrofiller content on the composite properties, including thermal (DSC, DMA, and TG) and mechanical characteristics (tensile modulus, tensile strength, and impact strength). Generally, the introduction of a plant filler into the polylactide matrix reduced the thermal resistance of the resulting composites. Plant fillers influenced primarily the cold crystallization process, probably due to their nucleating properties. The addition of fillers to the PLA matrix resulted in an increased storage modulus across all tested temperatures compared to pure PLA. In the case of a composite with 50% of plant fillers, it was almost 118%. The mechanical properties of the tested composites depended significantly on the amount of plant filler used. It was observed that adding 50% of plant filler to PLA led to a twofold increase in tensile modulus and a decrease in tensile strength and impact strength by an average of 23 and 70%, respectively. It was determined that composites incorporating tall wheatgrass (TWG) particles exhibited a slightly elevated tensile modulus while showcasing a marginally reduced strength and impact resistance in comparison to composites containing hemp (H) components. [ABSTRACT FROM AUTHOR]

In this study, we utilized a hybridization approach for two different fibers to overcome the drawbacks of single-fiber-reinforced PLA composites. Coir fiber and bamboo leaf fiber were used as reinforcing natural fibers as their properties complement one another. Additionally, we combined thermal annealing with hybridization techniques to further improve the overall properties of the composites. The results showed that the hybridization of BF: CF with a ratio of 1:2 gave PLA-based hybrid composites optimal mechanical and thermal properties. Furthermore, the improvement in the thermal stability of hybrid composites, attributable to an increase in crystallinity, was a result of thermal annealing. The improvement in HDT in annealed 1BF:2CF hybrid composite was about 13.76% higher than that of the neat PLA. Annealing of the composites led to increased crystallinity, which was confirmed using differential scanning calorimetry (DSC). The synergistic effect of hybridization and annealing, leading to the improvement in the thermal properties, opened up the possibilities for the use of PLA-based composites. In this study, we demonstrated that a combined technique can be utilized as a strategy for improving the properties of 100% biocomposites and help overcome some limitations of the use of PLA in many applications. [ABSTRACT FROM AUTHOR]

Polylactic-acid–starch-based polymer composite (PLA/TPS) has good thermal stability for biocomposites. However, the physical and mechanical properties of PLA/TPS do not meet the standards. It needed additives to enhance its physical and mechanical properties. The aim was to improve the physical and mechanical properties of PLA/thermoplastic starch using sucrose. In addition, this study evaluated the enhancement of thermal properties of PLA/thermoplastic starch using sucrose. This study used sucrose as an additive to enhance the PLA/TPS composite. The addition of sucrose inhibits the degradation of biocomposites. This means that thermal stability increases. The thermal stability increased because the degree of crystallinity increased with the addition of sucrose, which was also proven in the XRD result. The addition of sucrose caused the morphology of the biocomposite to have pores. The FESEM results showed that biocomposites with the addition of sucrose had pores and gaps. These gaps result from low adhesion between polymers, causing a decrease in the mechanical and physical properties of the sample. Based on the FTIR spectra, biocomposite PLA/TPS blends with the addition of sucrose still have many hydroxyl groups that will lead to attracting other molecules or ions, such as oxygen or water. This phenomenon affects the physical and mechanical properties of materials. The physical and mechanical properties increased with sucrose addition. The best composite was prepared using 3% sucrose. This is because sucrose has a crystalline structure that affects the properties of biocomposites. However, the addition of 3% sucrose was not as effective as that of neat PLA.

Plastic containers, commonly produced from non-biodegradable petroleum-based plastics such as polyethylene (PE), polypropylene (PP), and polyethylene terephthalate (PET), raise significant environmental concerns due to their persistence. The disposal of agricultural waste, specifically rice straw (RS), through burning, further compounds these environmental issues. In response, this study explores the integration of polylactic acid (PLA), a biodegradable material, with RS using a twin-screw extruder and injection process, resulting in the creation of a biodegradable packaging material. The inclusion of RS led to a decrease in the melt flow rate, thermal stability, and tensile strength, while concurrently enhancing the hydrophilic properties of the composite polymers. Additionally, the incorporation of maleic anhydride (MA) contributed to a reduction in the water absorption rate. The optimized formulation underwent migration testing and met the standards for food packaging products. Furthermore, no MA migration was detected from the composite. This approach not only provides a practical solution for the disposal of RS, but also serves as an environmentally-friendly alternative to conventional synthetic plastic waste.

This study's primary objective was to observe the growth of marigold seedlings in biodegradable planting bags made from polylactic acid (PLA), natural rubber (NR), and rice straw (RS) film, as well as the biodegradation of the bags during planting. The flexible PLA/NR/RS film was produced using a PLA/NR blend ratio of 70:30 percent by weight (wt%) as a matrix and filled with RS at 3, 5, and 10 wt%. All PLA/NR/RS biocomposite films were produced via an extrusion casting method. To examine the growth efficiency of marigold seedlings in biodegradable planting bags, marigold seedlings were transferred into PLA/NR/RS biocomposite bags. After being planted for 90 days, the stalk diameter and dry mass of the marigold seedlings grown in the PLA/NR/RS biocomposite bags tended to increase with increasing RS content. The biodegradability of all PLA/NR/RS biocomposite bags was measured by how much weight each bag lost after marigold seedlings were planted in it. The amount of rice straw in PLA/NR/RS biocomposite bags was found to affect how much weight they lost. Maximum weight loss was observed when the film contained 10 wt% RS fiber, which corresponded to the lowest PLA molecular weight assessed by gel permeation chromatography (GPC). [ABSTRACT FROM AUTHOR]

Wood–plastic composites (WPCs) represent composite materials that employ shredded wood combined with a thermoplastic substance, such as polylactic acid (PLA), to establish structural cohesion within the product profile. This amalgamation of materials results in a robust structure designed to fulfill specialized roles under the influence of pressure and temperature. Given the nature of the constituent materials, the resultant product can be classified as a biocomposite. The creation of such biocomposites entails a rigorous process necessitating the fine-tuning of specific parameters and suitable technologies. The foundational materials employed in this process must be both natural and biodegradable. However, it is noteworthy that natural components like fibers exhibit anisotropic behavior, wherein their mechanical attributes are contingent on the direction of the applied force. Consequently, predicting their performance during biocomposite production proves challenging. The principal objective of this study was to conduct a comparative analysis of wood-based composites incorporating PLA thermoplastic binding agents. The intention was to discern variations in density profiles arising from distinct measurement methodologies. Two measurement methods were used for the measurement: X-ray and spectrum desaturation. Additionally, the study sought to investigate the impact of introducing PLA additives at 25% and 50% concentrations on the fabrication of WPC from wood chips. The properties of these composites were assessed by considering the inherent traits of the composite materials. [ABSTRACT FROM AUTHOR]

This paper deals with the study of the degradation of polylactic acid (PLA) material structures and biocomposite systems with a PLA matrix containing ground natural particulate waste fillers, buckwheat husks and egg shells. Waste fillers were used without difficult cleaning operations to describe the effect of the raw waste material on PLA. Biocomposites with raw waste materials are increasingly coming to the forefront in car interiors and packaging products. The prepared material systems were exposed to controlled climatic ageing simulating long-term solar radiation and cyclic outdoor conditions. The degradation of the biocomposite systems was evaluated via thermal (differential scanning calorimetry) and mechanical properties (tensile and flexural tests, Charpy impact toughness). In addition to evaluating the degradation of the material structures using standardized tests, the influence and effect of controlled climatic ageing was visually assessed using SEM images (electron microscopy) of the surfaces and fracture surfaces of the test specimens. [ABSTRACT FROM AUTHOR]

Anterior cruciate ligament (ACL) reconstruction frequently employs the bioabsorbable interference screw, which is 3D printed with biocomposite filaments. The purpose of this research was to construct interference screws using 3D printing filaments (HA, PLA, and PCL) at different nozzle temperatures. In this experiment, nozzle temperatures of 190, 195, 200, and 205°C were used. Density tests, torsion tests, fracture analysis, and biodegradable tests were also used to characterize interference screws. A simple finite element model (FEM) of tibial screw fixation in hamstring ACL reconstruction was also presented. The interference screw was also compared to a commercial one. Within the maximum and minimum values of cortical bone density, the density of the interference screw prepared in this study is the best fit for implants. The current model can predict stress in tunnel wall regions caused by screw fixation. However, the clamping quality of the commercial screw in the clamping failure area for torque efficiency was better than that of the interference screw produced in this study. Commercial interference screws deteriorated the most quickly. The method has shown the ability to manufacture interference screw components with improved biodegradability. [ABSTRACT FROM AUTHOR]

Considerable interest has been shown in the development of biocomposite films for food packaging in recent years. In this study, biocomposite films based on polylactic acid (PLA) were prepared with varying levels of olive wood flour (OWF) (0, 1, 3, 5, and 10 wt%) using the solvent casting method. To achieve better dispersion, 2% ethanol was added during the casting of the biocomposite films. The effect of OWF content on the physicochemical and mechanical properties of the PLA films was investigated. Interaction between the OWF cellulose and the PLA matrix was revealed by FTIR spectroscopy analysis, and the addition of ethanol was found to be suitable for better dispersion of OWF, which resulted in decreased agglomeration rate in the biocomposites. The biocomposite films with the addition of 1% of OWF (OW1) exhibited the best dispersion, thermal stability, and tensile strength, with a gain of 31.07% (29.65 ± 6.6 MPa) and an increase in Young's modulus of 15% (1199.18 ± 98 MPa). It was demonstrated that the properties of the PLA/OWF biocomposites make them suitable for green applications, including as film packaging for food products. [ABSTRACT FROM AUTHOR]

The aim of this work was to enhance the performance of a wood pulp/polylactic acid (PLA) biocomposite using epoxidized natural rubber (ENR)–grafted-modified microfibrillated cellulose (MFC) as a novel compatibilizer. MFC was modified by two different methods of silanization:one with 3-(trimethoxysilyl) propyl methacrylate and the other with 3-aminopropyltriethoxyl silane. The two types of modified MFC were grafted onto ENR via a solution-casting method. Compared with the uncompatibilized biocomposite, the flexural strength and impact resistance of the biocomposite compatibilized with ENR-amino silanized MFC were increased by 168% and 261%, respectively. SEM images and DMTA analysis confirmed the compatibility among the three phases of pulp, PLA, and ENR. Meanwhile, the use of ENR-methacrylate silanized MFC as a compatibilizer in the biocomposite also demonstrated the improvement of compatibility compared with non-MFC and MFC systems. The durability of the biocomposites was assessed in an accelerated weathering test. The pulp/PLA/ENR-methacrylate silanized MFC showed the lowest degradation rate, due to the methacrylate group of silane acted as a chromophore to mitigate UV absorption. [ABSTRACT FROM AUTHOR]

Increasing environmental concerns have increased interest in the development of biodegradable materials. In this study, biofilaments for 3D printing were produced with biodegradable polylactic acid (PLA) matrix and modified using wood flour which Liquidambar orientalis leaf extract green synthesized reducing silver nanoparticles and aqueous silver nanoparticles and these filaments are 3D printed. The wood flour and the biocomposite 3D printed were characterized by inductively coupled plasma-optical emission spectrometry (ICP-OES) Analysis and Scanning electron microscope (SEM) techniques. In the antimicrobial test, it was determined that the biocomposites showed antibacterial activity against Escherichia coli ATCC 25922 and Staphylococcus aureus ATCC 6538, and the antifungal activity against Candida albicans ATCC 10231. All the biocomposites containing the silver nitrate nanoparticles clearly exhibited the antibacterial properties. The resulting biocomposites were very suitable for biomedical and food industrial applications. [ABSTRACT FROM AUTHOR]

As an emerging science, tissue engineering and regenerative medicine focus on developing materials to replace, restore or improve organs or tissues and enhancing the cellular capacity to proliferate, migrate and differentiate into different cell types and specific tissues. Renewable resources have been used to develop new materials, resulting in attempts to produce various environmentally friendly biomaterials. Poly (lactic acid) (PLA) is a biopolymer known to be biodegradable and it is produced from the fermentation of carbohydrates. PLA can be combined with other polymers to produce new biomaterials with suitable physicochemical properties for tissue engineering applications. Here, the advances in modified PLA as tissue engineering materials are discussed in light of its drawbacks, such as biological inertness, low cell adhesion, and low degradation rate, and the efforts conducted to address these challenges toward the design of new enhanced alternative biomaterials. [ABSTRACT FROM AUTHOR]

The aim of this work was to improve mechanical properties of a biocomposite of polylactic acid (PLA) reinforcing with fibrillated methacrylate-silanized hemp fibre. The effect of hemp fibre on photo-oxidation and hydrolytic degradation of PLA was evaluated through a QUV accelerated weathering test. Incorporation of 20 mass% fibre filler into neat PLA matrix resulted in increased tensile and flexural modulus for 150% and 200%, respectively. The outdoor degradation of neat PLA and PLA biocomposites was simulated in a 30 days of QUV accelerated weathering test in accordance with ISO 11507 method B. Glass transition temperature (Tg) was periodically recorded to measure the rate of degradation. Differential scanning calorimetry (DSC) analysis indicated that the degradation rate of the PLA matrix of the biocomposites tended to decrease proportionally to exposure time. The statistical regression method revealed a linear relationship between ln(Mn) and lnTg (R2 = 0.96). The 20 mass% hemp/PLA biocomposite was mostly destroyed over neat PLA after 30 days. The rate of degradation tended to have a linear proportion with hemp content. The results of FTIR 13C-NMR analysis confirmed that the substantial degradation of hemp/PLA biocomposites was due to the lignin content of the hemp fibre. The sensitivity of the PLA biocomposite to UVB light and moisture absorption accelerated photo-oxidation and hydrolytic degradation to the lowest molecular weight of PLA. [ABSTRACT FROM AUTHOR]

The increasing concerns about plastic pollution and climate change have encouraged research into bioderived and biodegradable materials. Much attention has been focused on nanocellulose due to its abundance, biodegradability, and excellent mechanical properties. Nanocellulose-based biocomposites are a viable option to fabricate functional and sustainable materials for important engineering applications. This review addresses the most recent advances in composites, with a particular focus on biopolymer matrices such as starch, chitosan, polylactic acid, and polyvinyl alcohol. Additionally, the effects of the processing methods, the influence of additives, and the outturn of nanocellulose surface modification on the biocomposite's properties are outlined in detail. Moreover, the change in the composites' morphological, mechanical, and other physiochemical properties due to reinforcement loading is reviewed. Further, mechanical strength, thermal resistance, and the oxygen–water vapor barrier properties are enhanced with the incorporation of nanocellulose into biopolymer matrices. Furthermore, the life cycle assessment of nanocellulose and composites were considered to analyze their environmental profile. The sustainability of this alternative material is compared through different preparation routes and options. [ABSTRACT FROM AUTHOR]

In order to further explore the feasibility of the application of the residue of Chinese herbal medicine in FDM 3D technology and enrich the kinds of printing materials, Astragalus residue powder(ARP)/poly(lactic acid) (PLA) biocomposite was FDM 3D-printed, meanwhile, two traditional biocomposites, i.e., wood flour (WF)/PLA and rice straw powder (RSP)/PLA, were prepared by the same method, and the properties of the biocomposites were comparatively investigated. The results showed that, the tensile and flexural strengths of ARP/PLA were 28.33 MPa and 97.60 MPa, respectively, which were 2.85% and 10.89% smaller than those of WF/PLA, while 15.73% and 7.04% greater than those of RSP/PLA. WF/PLA showed typical brittle fracture characteristics, ARP/PLA and RSP/PLA both showed ductile fracture, but not obviously. Among the three kinds of biocomposites, ARP/PLA was the most thermally stable, followed by WF/PLA and RSP/PLA in turn. The incorporation of natural plant powder had no significant effect on the glassy transition, melting, and cold-crystallization behaviors of PLA, but the crystallinity of PLA could be increased from 0.3% to 2.0% and 1.9%, respectively, by adding ARP and WF. At 20 °C, the storage modulus of ARP/PLA, WF/PLA and RSP/PLA was 2759.4 MPa, 3361.3 MPa, and 2691.5 MPa, respectively, indicating that WF/PLA has the greatest stiffness, and the stiffness of RSP/PLA was the least. In addition to these, all the biocomposites were hydrophilic, the contact angle of the distilled water on the surface of ARP/PLA, WF/PLA or RSP/PLA was correspondingly 73.5°, 77.6° and 71.2°. Overall, it can be concluded that ARP/PLA has moderate strengths, stiffness and wettability, meanwhile, it is the most thermal stable among the three biocomposites, and can be processed at a temperature close to that of PLA. ARP/PLA is suitable as a new kind of feedstock material for FDM 3D printing. [ABSTRACT FROM AUTHOR]

Green nanocomposites based on polylactic acid (PLA) and Wood Flour (WF) with different loadings of graphene nanoparticles (GNPs) were produced by compressing molding process. The mechanical strength, dimensional stability, and viscoelastic behavior of nanocomposites were characterized by static mechanical analysis (flexural and tensile), water uptake, and dynamic mechanical analysis (DMA) tests. Results indicated that the incorporation of GNPS into the fabricated samples, significantly improved the mechanical properties of the composites. However, the water absorption and thickness swelling of the composites progressively decreased with increasing GNPs content. In general, the specimens filled with GNPs showed the highest values of storage and loss modulus compared with the other ones, due to the highest interaction taking place at the matrix–filler interface. Morphological images show that the GNPs were homogeneously and well-dispersed in the composites. Based on the findings obtained from the present study, it can be said that the optimum content of GNPs for the fabricated WPC samples is 2%. [ABSTRACT FROM AUTHOR]

A new class of biobased composites with tailorable mechanical properties made of natural fibers, polylactic acid, and ferulic acid derivatives (FAD) is studied. FAD was used to develop composites with elastomeric properties like improved elongation at break and highly reversible deformation upon elongation. Composites were prepared using raw and enzymatically treated hemp fibers. The fibers were defibrillated due to the enzymatic treatment increasing their aspect ratio. The composites were characterized by their mechanical properties and their reaction to fire. No significant change in the dispersion of the fibers in the composites was reported. Homogenously dispersed crystallites of FAD were observed by scanning electron microscopy in the PLA matrix and at the interface between the PLA and the fibers, where they are suspected to increase the free volume in correlation with a decrease in mechanical properties following the increase in the aspect ratio of the fibers. FAD also degraded the reaction to fire of the material with an increase in 10% of the peak of Heat Release Rate (pHRR) in comparison to neat PLA. It also increased the charring residue up to 3 wt.%. A synergistic effect between FAD and the lignin increasing the charring residue is also reported. [ABSTRACT FROM AUTHOR]

In this study, we utilized a hybridization approach for two different fibers to overcome the drawbacks of single-fiber-reinforced PLA composites. Coir fiber and bamboo leaf fiber were used as reinforcing natural fibers as their properties complement one another. Additionally, we combined thermal annealing with hybridization techniques to further improve the overall properties of the composites. The results showed that the hybridization of BF: CF with a ratio of 1:2 gave PLA-based hybrid composites optimal mechanical and thermal properties. Furthermore, the improvement in the thermal stability of hybrid composites, attributable to an increase in crystallinity, was a result of thermal annealing. The improvement in HDT in annealed 1BF:2CF hybrid composite was about 13.76% higher than that of the neat PLA. Annealing of the composites led to increased crystallinity, which was confirmed using differential scanning calorimetry (DSC). The synergistic effect of hybridization and annealing, leading to the improvement in the thermal properties, opened up the possibilities for the use of PLA-based composites. In this study, we demonstrated that a combined technique can be utilized as a strategy for improving the properties of 100% biocomposites and help overcome some limitations of the use of PLA in many applications.

ABSTRACTA new class of biobased composites with tailorable mechanical properties made of natural fibers, polylactic acid, and ferulic acid derivatives (FAD) is studied. FAD was used to develop composites with elastomeric properties like improved elongation at break and highly reversible deformation upon elongation. Composites were prepared using raw and enzymatically treated hemp fibers. The fibers were defibrillated due to the enzymatic treatment increasing their aspect ratio. The composites were characterized by their mechanical properties and their reaction to fire. No significant change in the dispersion of the fibers in the composites was reported. Homogenously dispersed crystallites of FAD were observed by scanning electron microscopy in the PLA matrix and at the interface between the PLA and the fibers, where they are suspected to increase the free volume in correlation with a decrease in mechanical properties following the increase in the aspect ratio of the fibers. FAD also degraded the reaction to fire of the material with an increase in 10% of the peak of Heat Release Rate (pHRR) in comparison to neat PLA. It also increased the charring residue up to 3 wt.%. A synergistic effect between FAD and the lignin increasing the charring residue is also reported.

The present study focuses on the development of biodegradable composites to replace synthetic polymer-based composites for potential lightweight structural applications in the automobile, aeronautical, marine, and packaging industries. Initially, PLA and NFBF/PLA films are prepared by solution casting, and from these films, composite laminates are prepared by film sequencing and compression (hot-press) molding methods. First, the critical buckling load (Pcr) of composites is analyzed, and then, the influence of compressive load on natural frequency is studied. The critical buckling load-bearing capacity of PLA is enhanced with the reinforcement of NFBF (natural fiber braided yarn fabric). The composite with three layers of NFBF registered the highest critical-buckling load (Pcr) of 374.19 N, and this value is 172.13% high compared to the virgin PLA. Similarly, the natural frequency of the NFBF composites approaches minimum when the applied load is equal to the corresponding Pcr. However, a significant increase in the fundamental frequency is noticed when the applied load is higher than the Pcr. [ABSTRACT FROM AUTHOR]

Biocomposites have attracted researchers recently due to their biodegradability and environment‐friendly nature. The application of new fibers is increasing to reduce the fiber cost, and easy processing, and to meet the application‐specific properties in composite manufacturing. Banana is one of the most investigated plants for extracting fibers. Literature showed that the banana fibers were extracted from various parts of the plant. However, the potential of banana bracts is not discovered yet for composite manufacturing. In this work, the Robusta (AAA) variety banana bracts fibers (BBF) were prepared and used to make BBF reinforced polylactic acid (PLA) matrix biocomposites. Virgin PLA and BBF/PLA composites were prepared by two roll mills followed by compression molding. The characterization was carried out through X‐ray diffraction (XRD), Fourier transform infrared (FTIR), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM), and the tensile, flexural, and impact properties were evaluated for Virgin PLA, BBF, and BBF/PLA composites. The FTIR results supported the incorporation of banana bracts in the composites by increasing the cellulosic and noncellulosic components. The SEM images supported the bonding of BBF in the PLA matrix. The BBF/PLA composite possessed the tensile strength of 40.15 ± 4.32 MPa, flexural strength (FS) of 87.13 ± 5.60 MPa, impact strength of 7.41 ± 0.56 kJ/m2, and a crystallinity index of 48.22%, which were significantly better than the virgin PLA. It was concluded that the BBF can be effectively used for making biocomposite with good mechanical strength. [ABSTRACT FROM AUTHOR]

Thermomechanical pulp (TMP) fibres can serve as renewable, cost-efficient and lightweight reinforcement for thermoplastic polymers such as poly(lactic acid) (PLA). The reinforcing ability of TMP fibres can be reduced due to various factors, e.g., insufficient dispersion of the fibres in the matrix material, fibre shortening under processing and poor surface interaction between fibres and matrix. A two-level factorial design was created and PLA together with TMP fibres and an industrial and recyclable side stream were processed in a twin-screw microcompounder accordingly. From the obtained biocomposites, dogbone specimens were injection-moulded. These specimens were tensile tested, and the compounding parameters statistically evaluated. Additionally, the analysis included the melt flow index (MFI), a dynamic mechanical analysis (DMA), scanning electron microscopy (SEM) and three-dimensional X-ray micro tomography (X- μ CT). The assessment provided insight into the microstructure that could affect the mechanical performance of the biocomposites. The temperature turned out to be the major influence factor on tensile strength and elongation, while no significant difference was quantified for the tensile modulus. A temperature of 180 °C, screw speed of 50 rpm and compounding time of 1 min turned out to be the optimal settings. [ABSTRACT FROM AUTHOR]

This work is aimed to develop, by means of conventional extrusion technologies for polymer processing, novel poly(lactide)/microcrystalline cellulose (PLA/MCC) filaments for 3D printing. The biocomposite filaments, produced at four different MCC loadings (6, 9, 12, and 18 wt%) by melt blending in extruder, are characterized in terms of rheological, thermal, and mechanical response. The analyses demonstrate that the MCC addition up to 12 wt% does not significantly modify the viscoelastic flow behavior of the matrix, and does not change its phase transition temperatures, but increases the storage modulus at 35°C by over 45%. [ABSTRACT FROM AUTHOR]

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This paper deals with the study of the degradation of polylactic acid (PLA) material structures and biocomposite systems with a PLA matrix containing ground natural particulate waste fillers, buckwheat husks and egg shells. Waste fillers were used without difficult cleaning operations to describe the effect of the raw waste material on PLA. Biocomposites with raw waste materials are increasingly coming to the forefront in car interiors and packaging products. The prepared material systems were exposed to controlled climatic ageing simulating long-term solar radiation and cyclic outdoor conditions. The degradation of the biocomposite systems was evaluated via thermal (differential scanning calorimetry) and mechanical properties (tensile and flexural tests, Charpy impact toughness). In addition to evaluating the degradation of the material structures using standardized tests, the influence and effect of controlled climatic ageing was visually assessed using SEM images (electron microscopy) of the surfaces and fracture surfaces of the test specimens.

The enhancement of the PLA thermomechanical properties is significant due to its suitability as a replacement for primary synthetic polymer use in diverse industrial production. The amphiphilic chitin was used as a compatibilizer in PLA/starch biocomposite. The properties of plasticised polylactic acid blended with starch, and amphiphilic chitin was studied for enhanced thermomechanical and viscoelastic properties. Chitin was modified using acetylated substitution reaction and blended with plasticised PLA/starch biocomposite. The biocomposite was prepared with combined compression and melt extrusion techniques. The biocomposite's thermomechanical, thermal, mechanical, and morphological properties were studied using dynamic mechanical analysis, TGA-DSC, tensile test, and scanning electron microscopy. The storage and loss modulus were significantly enhanced with increased amphiphilic chitin content. Similarly, the single peak of tan delta showed good miscibility of the polymeric blend. Additionally, the modulus increases with frequency change from 1 Hz to 10 Hz. The thermal stability of the biocomposite was observed to be lower than the neat PLA. The tensile properties of the biocomposite increased significantly more than the neat PLA, with P4S4C having the highest tensile strength and modulus of 87 MPa and 7600 MPa. The SEM images show good miscibility with no significant void in the fractured surface. The viscoelastic properties of PLA were enhanced considerably with plasticizer and amphiphilic chitin with improved biodegradability. The properties of the biocomposite can be adapted for various industrial applications. [ABSTRACT FROM AUTHOR]

In our study, the effects of wood waste content (0, 2.5, 5, 7.5, and 10 wt.%) on thermal and dry sliding wear properties of poly(lactic acid) (PLA) biocomposites were investigated. The wear of developed composites was examined under dry contact conditions at different operating parameters, such as sliding velocity (1 m/s, 2 m/s, and 3 m/s) and normal load (10 N, 20 N, and 30 N) at a fixed sliding distance of 2000 m. Thermogravimetric analysis demonstrated that the inclusion of wood waste decreased the thermal stability of PLA biocomposites. The experimental results indicate that wear of biocomposites increased with a rise in load and sliding velocity. There was a 26–38% reduction in wear compared with pure PLA when 2.5 wt.% wood waste was added to composites. The Taguchi method with L25 orthogonal array was used to analyze the sliding wear behavior of the developed biocomposites. The results indicate that the wood waste content with 46.82% contribution emerged as the most crucial parameter affecting the wear of PLA biocomposites. The worn surfaces of the biocomposites were examined by scanning electron microscopy to study possible wear mechanisms and correlate them with the obtained wear results. [ABSTRACT FROM AUTHOR]

In the study, polylactide-based (PLA) composites modified with natural particles (wood, bamboo, and cork) and with different levels of infilling (100%, 80%, and 60%) obtained by fused deposition modeling were tested. The effect of fiber type, infill level and crystallization rate on the mechanical properties were investigated by using tensile, flexural, and impact tests. The materials were subjected to mechanical tests carried out at 23 and 80 °C. Differential scanning calorimetry were employed to analyze crystallization behavior of composite. Furthermore, hydrothermal degradation was performed, and its effect on the properties was analyzed. The addition of natural fillers and different levels of infilling result in a similar level of reduction in the properties. However, the addition of natural fillers resulted in a slightly lower drop than the lowered infilling rate − 40% and 50% for tensile strength, respectively. Moreover, it was found that, composites made of PLA are more sensitive to high temperatures than to water. The decrease in Young's modulus of PLA at 80 °C was 90%, while after 28 days of hydrodegradation ~ 9%. The addition of fibers reduced this decrease at elevated temperatures. Importantly, in the case of a brittle material such as PLA, the impact strength has been improved by 50% for composites with cork particles and other lignocellulosic composites remained at the same level as for resin. Generally, the thermal treatment of composites increased the degree of crystallinity of the materials, as reflected in the higher results of mechanical tests. [ABSTRACT FROM AUTHOR]

The fractionation of diatomaceous earth (DE) using sedimentation made it possible to obtain separate unbroken diatom fractions from broken or agglomerated bodies with a range of particle sizes. The produced filler was used to prepare polylactide (PLA)/diatomaceous earth biocomposite samples containing different particle sizes, which were subjected to mechanical testing (tensile strength, flexural strength, impact strength), colloidal testing (contact angle, color change test, SEM/EDS), and thermal testing (TGA, DSC, DMA). Modification of the PLA containing the smallest particle size with diatomaceous earth (Fraction 5) resulted in a higher impact strength compared to both the pure PLA and the PLA/DE composite that contained base diatomaceous earth. Furthermore, the melt flow rate was improved by more than 80 and 60% for the composite modified with fractionated diatomaceous earth (Fraction 4) compared to pure PLA and base diatomaceous earth, respectively. The elasticity of the composite was also improved from 3.3 GPa for pure polylactide to 4.4 GPa for the system containing the smallest diatomaceous earth particles (Fraction 5). [ABSTRACT FROM AUTHOR]

Fungal biomass (FB), a by-product of the fermentation processes produced in large volumes, is a promising biomaterial that can be incorporated into poly(lactic acid) (PLA) to develop enhanced biocomposites that fully comply with the biobased circular economy concept. The PLA/FB composites, with the addition of triethyl citrate (TEC) as a biobased plasticizer, were fabricated by a microcompounder at 150 °C followed by injection molding. The effects of FB (10 and 20 wt %) and TEC (5, 10, and 15 wt %) contents on the mechanical, thermal and surface properties of the biocomposites were analyzed by several techniques. The PLA/FB/TEC composites showed a rough surface in their fracture section. A progressive decrease in tensile strength and Young's modulus was observed with increasing FB and TEC, while elongation at break and impact strength started to increase. The neat PLA and biocomposite containing 10% FB and 15% TEC exhibited the lowest (3.84%) and highest (224%) elongation at break, respectively. For all blends containing FB, the glass transition, crystallization and melting temperatures were shifted toward lower values compared to the neat PLA. The incorporation of FB to PLA thus offers the possibility to overcome one of the main drawbacks of PLA, which is brittleness. [ABSTRACT FROM AUTHOR]

The irradiation of polymeric materials with ionizing radiation (γ-rays, X-rays, accelerated electrons, ion beams, etc.) may lead to disproportion, hydrogen abstraction, arrangements, degradation, and/or the formation of new bonds. The purpose of this paper is to evaluate the effect of gamma irradiation on some new poly(lactic acid) (PLA)-based blends and biocomposites, which is crucial when they are used for food packaging or medical purposes. The polymeric blends and biocomposites based on PLA and rosemary ethanolic extract (R) and poly(ethylene glycol) (PEG) (20 wt%) plasticized PLA, chitosan (CS) (3–6 wt%) and R (0.5 wt%) biocomposites were subjected to gamma irradiation treatment using three low γ-doses of 10, 20, and 30 kGy. The effect of irradiation was evaluated by Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), Differential Scanning Calorimetry (DSC), thermogravimetry (TG), chemiluminescence method (CL), migration studies, and antibacterial activity tests. It was found that in comparison with neat PLA, the gamma irradiation in the oxidative conditions of the PLA-based blends and biocomposites, causes modifications in the structure, morphology, and thermal properties of the materials depending on irradiation dose and the presence of natural additives such as rosemary and chitosan. It was established that under a gamma-irradiation treatment with dose of 10–20 kGy, the PLA materials showed minor changes in structure and properties being suitable for application in packaging and in addition after irradiation with such doses their antimicrobial activity against Escherichia coli, Staphylococcus aureus, and Salmonella typhimurium is improved. [ABSTRACT FROM AUTHOR]

This article presents the development of laminate biocomposite via film stacking technique (FST) represents a method for processing fiber-reinforced thermoplastic laminate composites. The primary difficulty is the compatibility between the hydrophilic natural fibers and the hydrophobic PLA. With these limitations, the utilization of fiber content exceeding 50 wt% remains unfeasible. The PVA-based adhesives spraying technique is used to improve compatibility. Additionally, the effect of four different compatibilizer adhesives applied between the layers was examined: polyvinyl alcohol (PVA), PVA modified with 3-(trimethoxysilyl) propyl methacrylate (modified PVA), PVA–microfibrillated cellulose (PVA–MFC), and PVA-MFC modified with 3-(trimethoxysilyl) propyl methacrylate (modified PVA–MFC). The findings of the study demonstrate that the natural fibers/PLA laminate biocomposite comprises 65 wt% fiber and 35 wt% PLA, thus achieving successful preparation of laminate biocomposites containing over 50 wt% fibers using the FST technique. In comparison to PVA, modified PVA elevated the flexural strength of the laminate biocomposite by up to 122 %. The modified PVA–MFC compatibilizer, when compared with modified PVA, enhanced impact strength by up to 148 %, reduced surface polarity by 31 %, and notably improved thermal stability. In a QUV accelerated weathering test, all the laminates exhibited reduced flexural modulus and flexural strength, but the flexural strength of all the tested materials remained above 50 MPa. In soil burial tests, the PVA laminate exhibited the most rapid decomposition, whereas the modified PVA–MFC laminate demonstrated a notably slower degradation rate. Accelerated weathering notably increased the decomposition of the materials in soil. The modified PVA–MFC laminate emerged as the optimal material for producing a high-strength biodegradable laminate biocomposite, due to its superior mechanical and thermal properties, rendering them suitable for applications requiring structural support, such as interior construction, stage floors, furniture, and building interior decoration materials. • 5 wt% of modified microfibrillated cellulose (MFC) raising the impact strength of the laminate by 148 %. • 65 wt% of pulp fiber in biocomposite successfully processed via lamination. • Modified MFC superior protecting the laminate from UV light, outdoor applicability. • Modified MFC-PVA decaying the least biodegradation, appropriating for soil products. [ABSTRACT FROM AUTHOR]