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Abstract: This work highlights the usage of short electrospun fibers for the first time for the preparation of homogeneous polymer nanofiber/polymer composites and the improvement in mechanical properties by an order to magnitude compared to as-electrospun long and continuous nanofibers. Dispersions of short electrospun nanofibers can be processed by liquid processing techniques resulting in nanofiber nonwovens similar to electrospun nonwovens but is independent from the demands of the electrospinning process is one of the emphasis of this work. The re-formation of electrospun fiber nonwovens by dispersion casting of short electrospun polyimide (PI) nanofibers and the preparation of homogeneous polymer/polymer nanofiber composite films were selected as representative examples for showing the versatility of short electrospun fibers. The self-reinforced PI/PI-short nanofiber composite films were obtained from mixtures of short electrospun PI nanofibers and polyamic acid after imidization. Significant improvement of 53% and 87% in mechanical properties like tensile strength and modulus, respectively in comparison to the neat PI film was observed by using just 2wt% of short fibers. Parallel experiments were also carried out with long and continuous electrospun PI fibers and amazingly a huge difference was observed. The amount of continuously long fibers required for achieving almost the same strength was much higher i.e. 38wt% in comparison to the 2wt% required of short fibers. [Copyright &y& Elsevier]

• Single PI/rGO composite nanofiber by in-situ polymerization and in-situ thermal conversion. • Tensile strength of single nanofiber up to 4.2 GPa (PI/rGO-1.0% single nanofiber). • Modulus of single nanofiber up to 121 GPa (PI/rGO-1.2% single nanofiber). • Homogeneous dispersion of rGO by in-situ strategies. • In-situ strategies enhance the interfacial interaction between rGO and PI fibrous matrix. High mechanical performance electrospun polymeric nanofibers are highly desired for practical applications, especially as reinforcements for composites. However, most of the electrospun polymeric nanofibers present tensile strength < 3 GPa. To overcome such limitation, this work successfully prepared single rGO reinforced polyimide composite nanofiber with tensile strength up to 4.2 GPa (PI/rGO-1.0%) and modulus up to 121 GPa (PI/rGO-1.2%) by applying in-situ polymerization, electrospinning, and in-situ thermal conversion. These mechanical properties are higher than other polymer-based electrospun nanofibers, and 45% and 236% higher than those of neat PI single nanofiber, respectively. The in-situ strategies provide the homogeneous dispersion of rGO in single electrospun nanofibers and enhance the interfacial interaction between rGO and PI. In addition, the PI/rGO composite nanofibers also present excellent thermal stability with glass transition temperature (T g) > 295 °C, and the 5% thermal decomposition temperature (T 5%) > 539 °C. This work would open a new route for the preparation of high performance electrospun nanofibers for composites. [ABSTRACT FROM AUTHOR]