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The compatibilization of blends of polyamide-6 (PA6) with linear low density polyethylene (LLDPE) and of poly(ethylene terephthalate) (PET) with high density polyethylene (HDPE), by functionalization of the polyethylenes with oxazoline groups was investigated. Chemical modification of LLDPE and HDPE was carried out by melt free radical grafting with ricinoloxazoline maleinate. Blends preparation was made either with a two-steps procedure comprising functionalization and blending, and in a single step in which the chemical modification of polyethylene with the oxazoline monomer was realized in situ, during blending. The characterization of the products was carried out by FTIR spectroscopy and scanning electron microscopy (SEM). The rheological and mechanical properties of the blends were also investigated. The results show that functionalization of the polyethylenes can be achieved by melt blending with ricinoloxazoline maleinate even in the absence of free radical initiators. The compatibilization of the blends enhances the dispersion of the minor phase significantly, increases the melt viscosity, and improves the mechanical properties. The one-step preparation of the compatibilized blends was also found to be effective, and is thought to be even more promising in view of commercial application.

Polyethylene-polycaprolactone graft copolymers with different chemical structures (i.e. different number and length of PCL grafts and molecular weight of PE backbone) were synthesized from various EVOH copolymers and e-caprolactone, using Aluminum isopropoxide as catalyst, and were tested for their compatibilizing capability in PE/PVC blends. PE and PCL segments in the graft copolymers were found completely immiscible, while PCL segments of the graft copolymers were found completely miscible with PVC. When graft copolymers were added to PE/PVC blends they proved to be good agents for the dispersion of PVC phase in the PE matrix. SEM showed also improved adhesion between the dispersed PVC phase and PE matrix. Moderate improvements in mechanical properties were also observed in preliminary tensile tests.

The rheology, morphology, and mechanical properties of blends of high-density polyethylene (HDPE) with a semiflexible liquid crystalline copolyester (SBH) were studied in order to assess the compatibilizing ability of added PE-g-SBH copolymers, and its dependence on the molar mass of the PE matrix, and on the technique used for blend preparation. The PE-g-SBH copolymers were synthesized as described in previous articles, either by the polycondensation of the SBH monomers in the presence of a functionalized PE sample containing free carboxyl groups, or by reactive blending of the latter polymer with preformed SBH. Two samples of HDPE having different molar masses, and two samples of SBH with different melt viscosity and different microstructure, were used for preparing the blends. The two components and the compatibilizer were either blended in a single batch or used to prepare binary master blends to which the third component was added at a later stage. The results indicate that the PE-g-SBH copolymers do, in fact, compatibilize the PE–SBH blends and that the effect is more pronounced with the lower molar mass PE matrix and with the SBH sample having lower viscosity. The experiments carried out on blends prepared with different techniques show that the compatibilizing ability of the graft copolymer is improved if the latter is first blended with either of the two main components. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 603–613, 1999

The mechanical properties of blends with liquid crystalline polymers are in general poor and lower than those expected on the basis of additivity rule because of the strong incompatibility between the flexible and rigid components. Compatibilization is then necessary to enhance the adhesion between the two phases and then to improve the final properties of these blends. The addition of maleic anhydride functionalized polymers could give rise to some compatibilization because of possible reactions between the maleic anhydride group and the end groups of the liquid crystalline polymers. These reactions do not seem to occur in blends of polyethylene and a semirigid liquid crystalline polymer. The small increase of viscosity and of some mechanical properties can be ascribed to the occurrence of polar interactions, such as hydrogen bonding between the components.

Reactive blends (50/50 w/w) of a low molar mass polyethylene containing free carboxylic groups (PEox) and a semiflexible liquid crystalline polyester (SBH 1 : 1 : 2, by Eniricerche) have been prepared at 240 degrees C in a Brabender mixer, in the presence of Ti(OBu)(4) catalyst, for different mixing times (15, 60, and 120 min). In order to prove the formation of a PE-g-SBH copolymer, the blends have been fractionated by successive extractions with boiling toluene and xylene. The soluble fractions and the residues have been analyzed by Fourier transform infrared (FTIR) spectroscopy, thermogravimetry (TG and DTG), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM). All analytical procedures concordantly show that PE-g-SBH copolymers with different compositions, arising from differences of either the number of PEox carboxylic groups entering the transesterification or the length of grafted SBH branches, are formed as a result of blending. Depending on the relative content of PE and SBH segments, the copolymers dissolve in the solvents, together with any unreacted PEox, or remain in the residues, together with neat SBH. Qualitative IR analyses and quantitative TG measurements have shown that the amount of copolymers increases strongly with the mixing time. Preliminary SEM observations indicate that the unfractionated products of the reactive blending carried out with long (120 min) mixing times lead to improved interfacial adhesion and phase dispersion when added to PE/SBH blends.