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We report the fracture toughness ( K) measured by nanoindentation technique at five different loads in the range of 100-1000 mN on the cross section of a highly porous microplasma-sprayed hydroxyapatite (MIPS-HAP) coating. The unique advantage of this technique was that it could evaluate K at a scale comparable with that of the local microstructure of the coating. In spite of high porosity (∼11 vol%), the coating showed a toughness (∼0.6 MPa m) comparable to typical literature data (∼0.5 MPa m) on dense HAP coating. Scanning electron microscopy of nanoindents suggested some plausible reasons for achieving a relatively higher toughness in the coating. [ABSTRACT FROM AUTHOR]

Microplasma sprayed (MIPS) HAP coatings on SS316L substrates were characterized by x-ray diffraction, Fourier transformed infrared spectroscopy, optical microscopy, scanning electron microscopy (SEM), field emission scanning electron microscopy (FE-SEM), atomic force microscopy and image analysis. The coating showed a high degree of crystallinity ~92%, a high porosity level of 20 vol.% and a moderate bonding strength of about 13 MPa. The displacement controlled three-point bend tests and associated results of optical microscopy indicated that crack deflection, crack branching, and also local crack bridging occurred during crack propagation in the coating. The nano-hardness ( H) and Young’s modulus ( E) of the MIPS-HAP coatings as measured by nanoindentation technique were about 6 and 92 GPa, respectively. The fracture toughness ( Kic) of the coating was ~0.6 MPa·m0.5. From the nano-scratch experiments, the critical normal load at which localized microcracking led to delamination was measured to be ~400 mN. [ABSTRACT FROM AUTHOR]