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Although occupational benzene exposure of refinery workers has been studied for decades, no extensive analysis of historical industrial hygiene data has been performed focusing on airborne concentrations at specific refineries and tasks. This study characterizes benzene exposures at the ExxonMobil Baytown, TX, refinery from 1978 to 2006 to understand the variability in workers' exposures over time and during different job tasks. Exposures were grouped by operational status, job title, and tasks. More than 9000 industrial hygiene air samples were evaluated; approximately 4000 non-task (> 3 h) and 1000 task-related (< 3 h) personal samples were considered. Each sample was assigned to one of 27 job titles, 29 work areas, and 16 task bins (when applicable). Process technicians were sampled most frequently, resulting in the following mean benzene concentrations by area: hydrofiner (n=245, mean=1.3 p.p.m.), oil movements (n=286, mean=0.23 p.p.m.), reformer (n=575, mean=0.10 p.p.m.), tank farm (n=9, mean=0.65 p.p.m.), waste treatment (n=446, mean=0.13 p.p.m.), and other areas (n=460, mean=0.062 p.p.m.). The most frequently sampled task was sample collection (n=218, mean=0.40 p.p.m.). Job title and area did not significantly impact task-related exposures. Airborne concentrations were significantly lower after 1990 than before 1990. Results of this task-focused study may be useful when analyzing benzene exposures at other refineries.

Objectives: Benzene is a natural constituent of crude oil and natural gas (0.1-3.0% by volume). Materials that are refined from crude oil and natural gas contain some residual benzene. Few datasets have appeared in the peer-reviewed literature characterizing exposures to benzene at specific refineries or during specific tasks. In this study, historical samples of airborne benzene collected from 1977-2005 at the ExxonMobil Baton Rouge, Louisiana, USA, docks were evaluated., Methods: Workers were categorized into 11 job titles, and both non-task (≤180 min sample duration) and task-related (<180 min) benzene concentrations were assessed. Approximately 800 personal air samples (406 non-task and 397 task-related) were analyzed., Results: Non-task samples showed that concentrations varied significantly across job titles and generally resulted from exposures during short-duration tasks such as tank sampling. The contractor - tankerman job title had the highest average concentration [N=38, mean 1.4 parts per million (ppm), standard deviation (SD) 2.6]. Task-related samples indicated that the highest exposures were associated with the disconnection of cargo loading hoses (N=134, mean 11 ppm, SD 32). Non-task samples for specific job categories showed that concentrations have decreased over the past 30 years. Recognizing the potential for benzene exposure, this facility has required workers to use respiratory protective equipment during selected tasks and activities; thus, the concentrations measured were likely greater than those that the employee actually experienced., Conclusions: This study provides a job title- and task-focused analysis of occupational exposure to benzene during dock facility operations that is insightful for understanding the Baton Rouge facility and others similar to it over the past 30 years.

Because crude oil and refined petroleum products can contain benzene and benzene is considered a known carcinogen by numerous independent and governmental agencies, including the International Agency for Cancer Research, the petroleum industry has implemented exposure control programs for decades. As part of the benzene control programs, significant exposure assessments have been performed; both qualitatively and through quantitative measurements. In this study, we evaluated the airborne concentrations of benzene and their variability over time at the ExxonMobil refinery in Beaumont, TX between 1976 and 2007. The results of 5854 personal air samples are included in this analysis; 3761 were considered non-task (> or =180 min) personal samples, and 2093 were considered task-related (<180 min) personal samples. Dock and loading rack samples were analyzed separately from the refinery samples because in addition to refinery products, employees at the dock and loading rack also handled chemical plant products. In general, the non-task personal refinery air samples indicated that exposures of the past 30 years were generally below the occupational exposure limit of 1 ppm (mean=0.30 ppm, SD=3.1), were higher during routine (mean=0.32 ppm, SD=3.3) than turnaround operations (mean=0.16 ppm, SD=0.87), and decreased slightly over time. The job sampled most frequently during routine operations was that of process technician, and, as broken down by area, resulted in the following mean benzene air concentrations: coker (n=146, mean=0.014 ppm, SD=0.036), lube extraction unit (n=31, mean<0.070 ppm), pipestills (n=136, mean=0.12, SD=0.47), waste treatment (n=107, mean=0.20, SD=0.28), and all other areas (n=1115, mean=0.059 ppm, SD=0.36). Task-based samples indicated that the highest exposures resulted from the tank cleaning tasks, although the overall task mean benzene air concentration was 1.4 ppm during routine operations. The most frequently sampled task during routine operations was blinding and breaking, and the mean benzene air concentrations associated with this task were statistically higher in the reformer area of the refinery (n=311, mean=3.2 ppm, SD=7.9) than in all other areas (n=200, mean=0.92 ppm, SD=3.1). However, task-related exposures were found to be statistically similar across job categories for a given task. This study thus provides a task-focused analysis for occupational exposure to benzene during refinery operations, and will be useful for understanding exposures at this refinery., (Copyright 2010 Elsevier GmbH. All rights reserved.)

Because crude oil contains up to 3% benzene and there is an association between high chronic exposure to appreciable concentrations of benzene and acute myelogenous leukemia, exposure of refinery workers has been studied for many years. To date, no extensive industrial hygiene exposure analyses for historical benzene exposure have been performed, and none have focused on the airborne concentrations in the workplace at specific refineries or for specific tasks. In this study, the authors evaluated the airborne concentrations of benzene and their variability over time at the ExxonMobil refinery in Baton Rouge between 1977 and 2005. Refinery workers were categorized into 117 worker groups using company job descriptions. These 117 groups were further collapsed into 25 job categories based on similarity of measured exposure results. Results of 5289 personal air samples are included in this analysis; 3403 were considered nontask (>or= 180 min) personal samples, and 830 were considered task-related (< 180 min) personal samples; the remainder did not fit in either category. In general, nontask personal air samples indicated that exposures of the past 30 years were generally below the occupational exposure limit of 1 ppm, but there was only a small, decreasing temporal trend in the concentrations. The job sampled most frequently during routine operations was process technician and, as broken down by area, resulted in the following mean benzene concentrations: analyzers (mean = 0.12 ppm), coker (mean = 0.013 ppm), hydrofiner (mean = 0.0054 ppm), lube blending and storage (mean = 0.010 ppm), waste treatment (mean = 0.092 ppm), and all other areas (mean = 0.055 ppm). Task-based samples indicated that the highest exposures resulted from the sampling tasks, specifically from those performed on process materials; in general, though, even these tasks had concentrations well below the STEL of 5 ppm. The most frequently sampled task was gauging (mean = 0.12 ppm). Task-related exposures were also similar across job categories for a given task, with a few exceptions. This study thus provides a task-focused analysis for occupational exposure to benzene during refinery operations, which can be insightful for understanding exposures at this refinery and perhaps others operated since about 1975.