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Background: Reduction of the particle size of corn increases energy digestibility and concentrations of digestible and metabolizable energy. Pelleting may also reduce particle size of grain, but it is not known if there are interactions between particle size reduction and pelleting. The objective of this experiment was to test the hypothesis that particle size reduction and pelleting, separately or in combination, increase N balance, apparent total tract digestibility (ATTD) of fiber and fat, and net energy (NE) in corn-soybean meal diets fed to group-housed pigs. Methods: Six corn-soybean meal-based diets were used in a 3 × 2 factorial design with 3 particle sizes of corn (i.e., 700, 500, or 300 μm) and 2 diet forms (i.e., meal or pelleted). Pigs were allowed ad libitum access to feed and water. Twenty-four castrated male pigs (initial weight: 29.52 kg; standard diviation: 1.40) were allotted to the 6 diets using a 6 × 6 Latin square design with 6 calorimeter chambers (i.e., 4 pigs/chamber) and 6 periods. Oxygen consumption and CO2 and CH4 productions were measured during fed and fasting states and fecal and urine samples were collected. Results: Regardless of particle size of corn, the ATTD of gross energy (GE), N, and acid-hydrolyzed ether extract (AEE), and the concentration of NE were greater (P < 0.05) in pelleted diets than in meal diets. Regardless of diet form, the ATTD of GE, N, and AEE, and the concentration of NE were increased (linear; P < 0.05) by reducing the particle size of corn, but the increase was greater in meal diets than in pelleted diets (interaction; P < 0.05). Conclusions: Both pelleting and reduction of corn particle size increased nutrient digestibility and NE, but increases were greater in meal diets than in pelleted diets. [ABSTRACT FROM AUTHOR]

This experiment determined the effects of die thickness and conditioning temperature on pelleting and starch characteristics in diets containing conventional or Enogen Feed corn (Syngenta Seeds, LLC). Treatments were arranged as a 2 × 2 × 3 factorial of corn type [conventional (CON) and Enogen Feed corn [EFC]), die thickness [5.6 and 8 length:diameter (L:D)], and conditioning temperature (74, 79, and 85 °C). Diets were steam conditioned (Wenger twin staff preconditioner, Model 150) and pelleted (CPM, Model 1012-2) with a 4- × 22.2-mm (L:D 5.6) or 4- × 31.8-mm (L:D 8) pellet die. Conditioner retention time was set at 30 s and production rate was set at 15 kg/min. All treatments were represented within three replicate days. Pellets were composited and analyzed for gelatinized starch and pellet durability index (PDI). Conditioning temperature, hot pellet temperature, production rate, and pellet mill energy consumption were recorded throughout each processing run. Data were analyzed using the GLIMMIX procedure in SAS (v. 9.4, SAS Institute Inc. Cary, NC) with pelleting run as the experimental unit and day as the blocking factor. Pelleting with a larger die L:D improved PDI (P = 0.01) and increased (P = 0.02) pellet mill energy consumption. Increasing conditioning temperature from 74 to 85 °C increased (linear, P < 0.03) PDI and tended to decrease energy consumption (quadratic, P = 0.07). There was a corn × conditioning temperature interaction (P = 0.01) for gelatinized starch in conditioned mash. Enogen Feed corn diets steam conditioned at 85 °C had the greatest quantity of gelatinized starch. Cooked starch in conditioned mash and pellets was greater (P < 0.01) for EFC diets compared to CON diets and increased (linear, P < 0.01) with increasing conditioning temperature in conditioned mash. Similarly, starch gelatinization was greater (P < 0.01) in pelleted EFC diets compared to CON diets and was increased (linear, P = 0.05) by increasing conditioning temperature from 74 to 85 °C. In conclusion, increasing die L:D and increasing conditioning temperature improved PDI. Starch gelatinization was increased when diets were pelleted at the highest conditioning temperature of 85 °C, and EFC diets resulted in greater starch gelatinization than conventional corn. [ABSTRACT FROM AUTHOR]

Two experiments were conducted to evaluate the effects of including liquid lactose (LL) and molasses (M) in swine diets on pellet quality and pig performance. In experiment 1, a total of 194 nursery pigs (DNA 241 × 600, initially 6.7 ± 0.4 kg at 27 d of age) were used in a 33-d experiment evaluating the effects of LL (SweetLac 63; Westway Feed Products, Tomball, TX) or cane molasses on nursery pig performance and pellet quality. Pelleted experimental diets were fed from d 0 to 21, and a common pelleted diet fed from d 21 to 33. Dietary treatments consisted of a control diet containing 19.1% total sugars from whey powder and whey permeate and experimental diets with a percentage of whey permeate replaced by either 5% or 10% LL or 9.4% cane molasses (5 LL, 10 LL, and 9.4 M, respectively). Hot pellet temperature and production rate decreased (P < 0.05) from the control to 9.4 M treatments with 5 LL and 10 LL having intermediate effects. Pellet durability index (PDI) increased (P < 0.05) in 5 LL, 10 LL, and 9.4 M, respectively. From d 0 to 7, pigs fed the 10 LL and 9.4 M treatment had the best G:F followed by the control and 5 LL treatments. From d 0 to 21, ADFI had a marginally significant improvement (P < 0.10) in pigs fed up to 10 LL in the diet. Fecal consistency scores at d 7 were also firmer (P < 0.05) in pigs fed 9.4 M compared with pigs fed the control or 5 LL treatments with pigs fed the 10 LL treatment being intermediate. There was no evidence for differences in fecal consistency scores for d 14. In experiment 2, a total of 289 finishing pigs (DNA 241 × 600; initially 53.5 ± 0.5 kg BW) were used in a 53-d experiment evaluating the effects of LL on pellet quality and finishing pig performance. Experimental diets were fed in pelleted form from d 0 to 53 divided into three phases. Dietary treatments were a corn-soybean meal control diet with 0%, 2.5%, 5%, and 7.5% LL added in the place of corn. PDI improved (linear, P < 0.01) with increasing inclusion of LL. There were no differences in ADG, ADFI, final BW, or carcass characteristics. Pigs fed diets with increasing levels of LL tended to have improved (quadratic, P = 0.070) G:F. [ABSTRACT FROM AUTHOR]

Two experiments were conducted to investigate increasing unground and finely ground soybean hulls fed in meal or pelleted form on nursery and finishing pig performance. In experiment 1, 1,100 nursery pigs (initially 6.8 ± 0.1 kg and 28 d of age) were used in a 42-d study with 11 replicates per treatment. Treatments were arranged in a 2 × 2 × 2 factorial with main effects of soybean hulls (10% vs. 20%), grind type (unground, 617 µ vs. ground, 398 µ), and diet type (pelleted vs. meal form). No three-way or soybean hull level × grind type interactions were observed. Overall, average daily gain (ADG) was increased (P < 0.05) by pelleting, decreased (P < 0.05) by grinding, but unaffected by soybean hull levels. Grind type × diet form interactions were observed (P < 0.05) for gain:feed ratio (G:F) and a tendency for average daily feed intake (ADFI; P < 0.10). This was because grinding soybean hulls decreased (P < 0.05) ADFI and increased (P < 0.05) G:F when fed in meal form; however, grinding did not affect ADFI and decreased (P < 0.05) G:F when diets were pelleted. Increasing soybean hulls increased (P < 0.05) ADFI and decreased (P < 0.05) G:F when diets were fed in meal form, but these effects were not observed when diets were pelleted (diet form × soybean hull level interaction, P < 0.06). In experiment 2, 1,215 pigs (initially 21.1 ± 0.1 kg) were used in a 118-d study with nine replications per treatment. Treatments were a corn–soybean meal–based control diet and four diets arranged in a 2 × 2 factorial with the main effects of soybean hulls (7.5% vs. 15%) and grind type (unground, 787 µ vs. ground, 370 µ). All diets were fed in meal form. No soybean hull level × grind type interactions were observed for any growth or carcass responses. Increasing dietary soybean hulls from 0% to 15%, regardless of particle size, did not affect ADG or ADFI, but decreased (linear, P < 0.02) G:F. Carcass yield, hot carcass weight, and backfat depth decreased (linear, P < 0.03) whereas percentage lean increased (linear, P < 0.01) with increasing soybean hulls. Pigs fed ground soybean hulls had increased backfat depth (P < 0.01) and decreased (P < 0.01) percentage lean and fat-free lean index. In summary, increasing soybean hulls up to 20% decreased G:F in nursery and finishing pigs, whereas pelleting nursery diets improved ADG and eliminated the negative effect of increasing soybean hulls on G:F. Grinding soybean hulls reduced growth performance in nursery and finishing pigs. [ABSTRACT FROM AUTHOR]

The objective of this study was to determine effects of pelleting on the standardized ileal digestibility (SID) of amino acids (AA) in diets with or without increased concentrations of free AA and reducing sugars (RS). Eight individually housed, ileal cannulated barrows (initially 69.2 kg) were allotted to a replicated 8×8 Latin square with 8 diets and eight 7-d periods with ileal digesta collected on d 6 and 7. Treatments were arranged in a 2×2×2 factorial with main effects of diet form (mash vs. pellet), crystalline AA (low vs. high), or reducing sugars (low vs. high) provided by dried distillers grains with solubles and bakery meal. Diets were pelleted to achieve a hot pellet temperature of 85 to 88°C. Data were analyzed as a completely randomized Latin square using the GLIMMIX procedure of SAS. A feed form×RS interaction (P < 0.026) for SID of tryptophan was observed. Feeding pelleted low RS diets improved SID of tryptophan compared with mash high and low RS diets, and pelleted high RS diets. For main effects of feed form, the SID of total AA, CP, and indispensable AA increased (P < 0.042) in pigs fed pelleted diets compared with mash diets. For main effects of crystalline AA, pigs fed high crystalline AA had increased (P = 0.007) SID of tryptophan and decreased (P = 0.050) SID of histidine compared with those fed low crystalline AA diets. For main effects of RS diets, pigs fed high RS diets had decreased (P < 0.05) SID of total AA, CP and indispensable AA. In conclusion, pelleting diets with increased crystalline AA or RS did not affect the improvement in AA digestibility from pelleting. Pelleting diets improved AA digestibility. Diets formulated with high crystalline AA had increased SID of tryptophan. Formulating diets with high RS resulted in decreased AA digestibility compared with corn-soybean meal-based diets. [ABSTRACT FROM AUTHOR]

A total of 360 pigs (DNA 200×400; initially 11.3 kg) were used in an 18-d study to determine the effect of pelleting diets with or without increased concentrations of free amino acids (AA) and reducing sugars (RS) on pig growth performance. There were 9 replications/treatment and 5 pigs/pen. Treatments were arranged in a 2×2×2 factorial with main effects of diet form (mash vs. pellet), crystalline AA (low vs. high), and RS (low vs. high) provided by dried distillers grain with solubles and bakery meal included at 20% and 15%, respectively. Diets were pelleted to achieve a conditioning temperature of 86.7°C using a 22.4 kW pellet mill equipped with a 4.7 x 34.9-mm die. Data were analyzed as a CRD using the GLIMMIX procedure of SAS. There were no 3-way interactions observed. For the main effect of feed form, ADFI decreased (P=0.001) and G:F and caloric efficiency improved (P=0.001) in pigs fed pelleted diets compared to mash diets. For the main effect of crystalline AA, pigs fed diets with high crystalline AA had increased (P< 0.024) ADFI compared to those fed diets with low crystalline AA. For the main effect of RS, pigs fed high RS diets had decreased (P< 0.041) ADG, ADFI, G:F, and caloric efficiency compared to those fed low RS. In conclusion, there was no evidence of interactions between treatments, indicating that increasing amounts of crystalline AA and RS did not influence the response to pelleted diets. Pigs fed the high RS diets had reduced feed intake which resulted in reduced gain and improved feed and caloric efficiency. [ABSTRACT FROM AUTHOR]

This experiment was designed to evaluate the effects of steam addition to the conditioner on moisture content throughout the pelleting process and subsequent effects on pellet quality. Treatments consisted of diets pelleted with no steam and steam added to achieve conditioning temperatures of 62.8 and 87.8°C. Conditioner retention time was set at 30 sec and diets were pelleted with a 6.4×63.5 mm pellet die. Pellet samples were collected and immediately placed in an experimental counter-flow cooler for 15 min. All treatments were replicated at 3 separate time points to provide 3 replicates per treatment. Mash (M), conditioned mash (CM), hot pellets (HP), and cooled pellet (CP) samples were collected for moisture content analysis and CP for pellet durability index (PDI). Data were analyzed with pelleting run as the experimental unit and time period as the blocking factor. Moisture samples were analyzed as a 3×4 factorial of steam-conditioning and sample location. There was a steam-conditioning×sample interaction (P< 0.01) for moisture. Mash samples for all treatments were similar (13.3%; 36.2°C). For the no steam treatment, there was no difference in moisture content for the M, CM, and HP; however, moisture decreased in CP, with samples having 13.4, 13.1, 12.9, and 12.0% moisture, respectively. For the 62.7°C treatment, there was an increase in moisture from M to CM, followed by a decrease in both HP and CP, with samples having 13.2, 15.3, 14.9, and 12.7% moisture, respectively. For the 87.8°C treatment, moisture increased from M to CM, and decreased in HP and CP with samples having 13.3, 17.3, 16.3, and 13.4% moisture, respectively. Increasing conditioning temperature from no steam to 87.8°C increased (P< 0.01) PDI from 3.3, 59.1, to 91.1%, respectively. In conclusion, increasing feed temperature from 36.2 to 87.8°C via steam addition increased condition mash moisture content by 4.2% resulting in improved pellet quality. [ABSTRACT FROM AUTHOR]

This experiment evaluated the effects of pellet die thickness and conditioning temperature on microbial phytase stability. Treatments were arranged as a 2 × 3 factorial of die thickness (5.6 and 8.0 length:diameter [L:D]) and conditioning temperature (74, 79, and 85°C). Phytase was added to a corn-soybean mealbased diet. The diet was steam conditioned (245 × 1397 mm Wenger twin staff pre-conditioner, Model 150) and pelleted (CPM Model 1012-2) with a 4 × 22.2 mm (5.6 L:D) or 4 × 31.8 mm (8.0 L:D) pellet die. Conditioner retention time was set at 30 s and production rate was set at 15 kg/min. All treatments were replicated over 3 days. Conditioned mash and pellet samples were collected and immediately placed in an experimental counter-flow cooler for 15 min. Samples were analyzed for phytase activity and pellet durability index (PDI). Conditioning temperature, hot pellet temperature (HPT), and production rate were recorded throughout each processing run. Data were analyzed using PROC GLIMMIX in SAS (v. 9.4), with pelleting run as the experimental unit and day as the blocking factor. There was no evidence (P >0.14) for any die thickness × conditioning temperature interactions. Pelleting with the 8.0 L:D die increased (P < 0.01) HPT (83.2 and 84.2°C) and PDI (81.9 and 89.7%). Increasing conditioning temperature from 74 to 85°C increased (linear, P< 0.03) HPT (80.1, 83.6, and 87.5°C, respectively) and PDI (84.3, 84.9, and 88.2%, respectively) and decreased (linear, P< 0.01) phytase stability from 97.1 to 35.8% in conditioned mash and from 60.8 to 25.9% in cooled pellets. There was no difference (P >0.72) in stability due to die thickness. Results of this experiment demonstrated phytase stability decreased linearly as temperature rose above 74°C. Although the thicker pellet die increased HPT and PDI, the rise in HPT was not great enough to reduce phytase stability. [ABSTRACT FROM AUTHOR]

The objective of this study was to evaluate the impact of liquid blueberry juice (BJ65) or blueberry puree (BP30) used as a binding agent on pellet durability and palatability of a typical equine concentrate when included at 4% of the pellet. Molasses was used as a control. Production data, pellet durability and moisture content were evaluated in 1 replicate for each treatment. Because moisture content of condition mashes were 17.59% and 18.11% for BJ65 and BP30 treatments, respectively, greater inclusion of blueberry product would likely cause roller slippage and complicate the pelleting process due to increased liquid (Fahrenholz, 2012). Pellet durability met industry standards for all treatments. Pellets were fed in a 3 x 3 Latin square design to 9 two-year-old horses to determine the effect of blueberry products on acceptability. All animals were allowed 10 minutes to consume 1.36 kg at 0700 h and 1700 h each day for 3 d. Consumption time and amount consumed were recorded to calculate intake, intake rate, and intake ratio (IR). No horse consumed all pellets within the allotted time, and thus, there were no differences between intake rate and intake. Period tended to impact intake (P = 0.0909), with horses consuming less during period 1 than period 3 (P = 0.0317), but period had no effect (P = 0.2881) on IR. Treatment influenced intake (P < 0.0001), with decreased intake of BP30 compared to control and BJ65 (P = 0.0001). Intake ratio was greater (P = 0.0075) for BJ65 than BP30 with IR of 0.5069 and 0.4227, respectively. Consumption of BJ65 was no different than control. Fahrenholz, A. 2012. Evaluating factors affecting pellet durability and energy consumption in a pilot feed mill and comparing methods for evaluating pellet durability. Doctoral thesis. Kansas State University, Manhattan, KS. [ABSTRACT FROM AUTHOR]

This experiment determined the effects of die thickness and conditioning temperature on pelleting and starch characteristics in diets containing conventional or Enogen® feed corn (Syngenta Seeds, LLC). Treatments were arranged as a 2 × 2 × 3 factorial of corn type (conventional [CON] and Enogen® feed corn [EFC]), die thickness (5.6 and 8.0 length:diameter [L:D]), and conditioning temperature (74, 79, and 85°C). Diets were steam conditioned and pelleted (CPM Model 1012-2) with a 4 × 22.2 mm or 4 × 31.8 mm pellet die. Conditioner retention time was set at 30 s and production rate was set at 15 kg/min. All treatments were replicated on 3 separate days. Data were analyzed using the GLIMMIX procedure in SAS (v. 9.4, SAS Institute Inc., Cary, NC). Increasing die L:D improved PDI (P=0.01) and increased (P=0.02) energy consumption. Increasing conditioning temperature from 74 to 85°C increased (linear, P< 0.03) PDI (84.2, 84.9, and 88.2%, respectively) and tended to decrease energy consumption (quadratic, P=0.07). There was a corn × conditioning temperature interaction (P=0.01) for gelatinized starch in conditioned mash. Enogen® feed corn diets steam conditioned at 85°C had the greatest quantity of gelatinized starch. Cooked starch of conditioned mash was greater (P< 0.01) for EFC diets compared to CON diets and increased (linear, P< 0.01) with increasing conditioning temperature. Starch gelatinization was greater (P< 0.01) in pelleted EFC diets (13.4%) compared to CON diets (11.7%) and was increased (linear, P=0.05) by increasing conditioning temperature from 74 to 85°C (12.0, 12.1, and 13.4%, respectively). Pelleted diets containing EFC had increased (P< 0.01) cooked starch compared to CON diets. In conclusion, increasing die L:D and increasing conditioning temperature improved PDI. Starch gelatinization was increased when diets were pelleted at the highest conditioning temperature of 85°C, and EFC diets resulted in greater gelatinized starch. [ABSTRACT FROM AUTHOR]