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This study contains experimental and numerical investigation of the shape effect of the pack on the performances of PCM (or GNP/PCM) based passive thermally protected battery packs. Also, the performances of the PCM and thermally enhanced GNP/PCM composite for battery thermal protection are compared from low to high discharge rates. The thermal response results show that the cylindrical pack performs worse than the rectangular pack in terms of the maximum temperature and maximum temperature difference performance criteria. For the maximum temperature restriction criteria, 7% GNP/RT44 composite, that has enhanced thermal conductivity, performs better at first, but then its performance deteriorates compared to RT44 depending on the increase of its viscosity. It was determined that 7% GNP/RT-44 extend the effective protection times by 95.8%, 73.3% and 28.0% at the discharge rates of 4.4 W, 6.6 W and 8.8 W, respectively. [ABSTRACT FROM AUTHOR]

This experimental study focused on the comparison of thermal protection performances of macro and/or nano enhanced organic PCM in a representative battery pack from low to high discharge rates. The macro/nano enhanced RT-44 provides the desired battery thermal protection requirements in terms of criteria such as maximum temperature and maximum temperature difference restriction and uniform temperature distribution throughout the battery pack. It increases the effective battery thermal protection time by 117%-32% depending on the discharge rates. While PCM thermal protection provides a more homogeneous temperature distribution throughout the battery pack, nano and/or macro enhanced one provides it throughout the cell. The macro enhancement essentially makes a major contribution to shortening the cooling time for the next use. [ABSTRACT FROM AUTHOR]

Due to the importance of examining the temperature of battery packs (BYP), a study on the temperature of a lithium-ion BYP with 9 cylindrical cells is performed in this article. The BYP is filled with phase change material (PCM) to better temperature uniformity on the battery cells. The batteries and the PCM pack are placed in an air channel with two inlets. At the inlets, 4 arc blades are supposed to guide the airflow to enhance the uniformity of cooling in the BYP. By changing the horizontal and vertical distance (VD) of the batteries inside the pack, this study is carried out in 2500 s for the charging and discharging times of the batteries (1.5C rate). The thermal analysis is done on the batteries using COMSOL software. The results show that an increment in the horizontal distance (HD) of batteries has less effect on battery temperature (T-BT) and PCM phase change compared to their VD. By enhancing the horizontal and VDs of the batteries, the value of the PCM phase change during the maximum T-BT is higher. The heat transfer coefficient (HTCT) between the PCM and the air is also decreased by increasing the distance between the batteries. The T-BTs is not significantly impacted by changing the distance between them. • Study thermal management of a lithium-ion BYP with 9 cylindrical cells is performed. • BYP is filled with PCM to better temperature uniformity on the battery cells. • T-BTs is not significantly impacted by changing the distance between them. • HTCT between the PCM and air is also decreased by increasing the distance. [ABSTRACT FROM AUTHOR]