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The roll coating method is of considerable significance in several industries, as it is applied practically in the production of paint, the manufacturing of PVC-coated cloth, and the plastic industry. The current study theoretically and computationally analyses the Powell–Eyring fluids with variable viscosity during the non-isothermal roll-over web phenomenon. Based on the lubrication approximation theory (LAT), the problem was formulated. The system of partial differential equations (PDEs) obtained from the mathematical modeling was further simplified to a set of ordinary differential equations (ODEs) using suitable transformations. A regular perturbation method was implemented to obtain the solution in terms of velocity, pressure gradient, pressure, and flow rate per unit width. This study also captures important engineering characteristics such as coating thickness, Nusselt number, shear stress, roll/sheet separating force, and roll-transmitted power to the fluid. Along with a comparison between the present work and published work, both graphical and tabular representations wer made to study the effects of various factors. It was observed that the velocity profile is the decreasing function of non-Newtonian and Reynold viscosity parameters. In addition, the response surface methodology (RSM) was employed to investigate the sensitivity of the shear stress and the Nusselt number. [ABSTRACT FROM AUTHOR]

This study presents a new intelligent computing method based on the Levenberg–Marquardt back-propagation-based supervised neural network (LMB-SNN) for the flow of Oldroyd 4-constant fluid in the forward roll coating process (OFC-FRCP). The mathematical formulations for OFC-FRCP are converted into ordinary differential equations using lubrication approximation theory (LAT) and suitable dimensionless parameters. The analytic expressions for velocity distribution, pressure and pressure gradients have been obtained using Adomian's Decomposition Method (ADM) for several situations. The fluid's separation point and coating thickness are then calculated using integration. The reference dataset for LMB-SNN has been obtained by ADM for multiple scenarios by adjusting various physical variables. The neural network's training, testing and validation are carried out in parallel to minimize the mean-squared error function (MSEF). The proposed LMB-SNN's effectiveness was confirmed by analyzing the MSEF, error histograms and regression plots. The precision of the method is verified by the close agreement between numerical outputs and dataset values. The intelligent numerical results computed using ADM and LMB-SNN are presented in various graphs and tables. The method's accuracy is demonstrated by the numerical outputs closest to the built and dataset values at levels between 1 0 − 9 and 1 0 − 1 2 . [ABSTRACT FROM AUTHOR]

Scientists and researchers widely recognize the effectiveness of artificial intelligence (AI)-based machine learning and intelligent computing solvers, demonstrating qualities such as resilience, robustness, stability, and rapid convergence. One particularly significant and rapidly growing field within AI is artificial neural networks. This research uses a supervised neural network model based on Levenberg–Marquardt backpropagation (LMB-SNNs) to examine the Sisko fluid model for the forward roll coating process (SFM-FRCP). A suitable transformation is applied to the partial differential equations based SFM-FRCP mathematical model, resulting in a set of nonlinear ordinary differential equations. The perturbation method has been used to find the analytical solutions for the velocity profile, pressure gradient, and pressure profile. A dataset for varying the pertinent parameters is generated, and the LMB-SNNs technique has been used to estimate the velocity profile, pressure gradient, and pressure profile behavior during FRCP for numerous scenarios. The numerical solution for SFM-FRCP in different scenarios, such as the validation, training, and testing procedures of LMB-SNNs, is carried out. Moreover, the state transition index, fitness outline, mean square error, histogram error, and regression presentation also endorse the strength and reliability of the solver LMB-SNNs for SFM-FRCP. The comparative analyses and performance studies through outputs of regression drawings, absolute error, and error histograms validate the effectiveness of the suggested solver LMB-SNNs. The method's precision is verified by the closest numerical outputs of both built and dataset values with similar levels 10 − 11 – 10 − 14 . Furthermore, it has been observed that as the non-Newtonian parameter increases, the fluid velocity decreases. The research work carried out in this paper is original and fills a gap in the existing research by showing the rheological properties of the Sisko fluid model and the implementation of the LMB-SNNs during the FRCP. [ABSTRACT FROM AUTHOR]