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The heat history (i.e., "dwell time") of the carbon source gas was demonstrated as a vital parameter for very rapid single-walled carbon nanotube (SWNT) forest growth with long lifetime. When the dwell time was raised to 7 s from the 4 s used for standard growth, the growth rate increased to 620 μm/min: a benchmark for SWNT forest growth on substrates. Importantly, the increase in growth rate was achieved without decreasing either the growth lifetime or the quality of the SWNTs. We interpret that the conversion rate of the carbon feedstock into CNTs was selectively increased (versus catalyst deactivation) by delivering a thermally decomposed carbon source with the optimum thermal history to the catalyst site.

A gas shower system was introduced to improve the growth of single-walled carbon nanotube (SWNT) forests by controlling the gas flow direction. Delivery of gases from the top of the forest enabled direct and precise supply of ethylene and water vapor to the Fe catalysts. As such, this approach solved one of the limiting factors of water-assisted chemical vapor deposition method (CVD), that is, delivery of the very small optimum water level to the catalysts. Consequently, this approach improved SWNT forests growth stability, uniformity, reproducibility, carbon efficiency (32%), and catalyst lifetime. With this improved growth, we could synthesize a 1 cm tall forest with 1 x 1 cm size. Also we employed this approach to grow an A4 size SWNT forest to highlight the scalability of water-assisted CVD.

A novel approach for selective diameter control of single-walled carbon nanotubes (SWNTs) is performed in the gas-phase growth using two kinds of carbon sources with different decomposition properties; the one carbon source (1st carbon source) is the organic solvent which is difficult to decompose in the reactor and the another carbon source (2nd carbon source) is facile to decompose. The diameter distributions of SWNTs synthesized with various conditions of the flow rate of the 2nd carbon source were investigated by resonant Raman scattering, optical absorption, and photoluminescence (PL) mapping measurements. It was found that increasing the flow rate of the ethylene tends to decrease the diameter of synthesized SWNTs, probably due to the earlier nucleation of SWNTs induced by the ethylene addition. The controlling the flow rate of the ethylene used as a 2nd carbon source can selectively tune the diameter distribution of SWNTs in our growth system.

In order to be useful as microelectromechanical devices, carbon nanotubes with well-controlled properties and orientations should be made at high density and be placed at predefined locations. We address this challenge by hierarchically assembling carbon nanotubes into closely packed and highly aligned three-dimensional wafer films from which a wide range of complex and three-dimensional nanotube structures were lithographically fabricated. These include carbon nanotube islands on substrates, suspended sheets and beams, and three-dimensional cantilevers, all of which exist as single cohesive units with useful mechanical and electrical properties. Every fabrication step is both parallel and scalable, which makes it easy to further integrate these structures into functional three-dimensional nanodevice systems. Our approach opens up new ways to make economical and scalable devices with unprecedented structural complexity and functionality.

We have succeeded in synthesizing vertically aligned doubled-walled carbon nanotube (DWNT) forests with heights of up to 2.2 mm by water-assisted chemical vapour deposition (CVD). We achieved 85% selectivity of DWNTs through a semi-empirical analysis of the relationships between the tube type and mean diameter and between the mean diameter and the film thickness of sputtered Fe, which was used here as a catalyst. Accordingly, catalysts were engineered for optimum DWNT selectivity by precisely controlling the Fe film thickness. The high efficiency of water-assisted CVD enabled the synthesis of nearly catalyst-free DWNT forests with a carbon purity of 99.95%, which could be templated into organized structures from lithographically patterned catalyst islands.

Band gap photoluminescence (PL) is observed from "as-grown" single-walled carbon nanotubes (SWNTs) in solid form. The relative PL intensities for six specific semiconducting SWNTs are compared directly to those of the micelle-encapsulated SWNTs' solutions to investigate the influence of the micelle dispersion process on PL measurements. The results indicate that sodium dodecyl sulfate (SDS) and sodium cholate (SC) selectively solubilize smaller-diameter nanotubes, whereas sodium dodecylbenzene sulfonate (SDBS) solution does not exhibit significant diameter selectivity within the diameter range studied here (d(t) = 0.829-0.966 nm).

Abstract: We present a simple approach to estimate the absolute purity of carbon nanotube (CNT) forests based on outer-specific surface area (SSA). The outer-SSA and absolute purity for diverse forms of CNT forests to increased levels of carbonaceous impurities showed similar behavior and revealed a method to distinguish between CNTs and carbonaceous impurities. Furthermore, these experiments showed a direct proportionality between the outer-SSA and absolute purity which led to a simple analytical model to use outer-SSA as a gauge for absolute purity analysis. [ABSTRACT FROM AUTHOR]

The article presents a study which determines the background level of oxygen that contains aromatic compounds. It states that the study has performed an evaluation on the aromatics for synthetic control of carbon nanotube structure (CNT). The researchers explain that the result of the study can be a useful approach for controlling CNT wall number and diameter.