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Abstract: Thermal annealing has often been used to reduce residual stress and improve mechanical properties and performance of hard coatings. In this work, nanocomposite TiSiN coatings were engineered onto steel substrates by reactive unbalanced magnetron sputtering. Following deposition, thermal annealing was performed at temperatures up to 900°C. A marked decrease in residual stress was observed in the coatings with the increase of thermal annealing temperature. To ascertain the role of residual stress in the response of the coatings to contact damage, nanoindentation was used to probe the damage resistance of the coatings and Rockwell-C test used to evaluate their adhesion strength, as a function of thermal annealing temperature. A combination of high damage resistance and good adhesion strength was observed for the coating annealed at an intermediate temperature of 600°C. [Copyright &y& Elsevier]

Abstract The temperature dependence of phase composition and lattice parameters, for TiAl x N thin film coating, are experimentally investigated by in-situ synchrotron radiation X-ray diffraction (SR-XRD), at temperatures between 25 °C and 700 °C. Mechanical properties, such as: Young's modulus (E), hardness (H) and plastic deformation index (PDI) – were experimentally determined by nanoindentation, at 25 °C. Crystalline structural analysis, of SR-XRD results, indicates the major phases are TiN and AlN; with Ti 2 O and TiO 2 phases also present above 600 °C. The lattice constants increased with an increase in temperature. Atomic and phase compositions, at 25 °C, were also verified by X-ray photoelectron spectroscopy (XPS). Field emission scanning electron microscopy (FESEM) images display an increase in surface roughness and reduction in grain size, with increasing Aluminium percentage (Al%). Nanoindentation analysis showed a maximum hardness of 25.1 ± 1.5 GPa (sample containing 12% Al), which was subsequently reduced upon addition of more Aluminium. Finite element modelling (FEM), including von Mises stress distribution, indicates lower mechanical integrity, for samples with high Al% content. Highlights • Hardness increase upon the addition of small amounts of Aluminium doping. • Significant increase in resistance of plastic deformation with increasing doping. • High temperature in-situ analysis detected an increase in lattice parameters. • Film coatings with different doping exhibited different oxidation states. • Finite element modelling evaluated mechanical integrity of films under load. [ABSTRACT FROM AUTHOR]

Abstract Ce/Ti mixed metal oxide thin films have well known optoelectrical properties amongst several other physio-chemical properties. Changes in the structural and mechanical properties of magnetron sputtered Ce/Ti oxide thin films on Si (100) wafers with different Ce:Ti ratios are investigated experimentally and by modelling. X-ray Photoemission Spectroscopy (XPS) and X-ray diffraction (XRD) confirm the primary phases as trigonal Ce 2 O 3 and rutile form of TiO 2 with SiO 2 present in all prepared materials. FESEM imaging delivers information based on the variation of grain size, the mixed Ce/Ti oxides providing much smaller grain sizes in the thin film/substrate composite. Nanoindentation analysis concludes that the pure cerium oxide film has the highest hardness value (20.1 GPa), while the addition of excess titanium oxide decreases the hardness of the film coatings. High temperature in-situ XRD (up to 1000 °C) results indicate high thermal phase stability for all materials studied. The film with Ce:Ti = 68%:32% has a new additional minor oxide phase above 800 °C. Contact angle experiments suggest that the chemical composition of the surface is insignificant affecting the water contact angle. Results show a narrow band of 87.7–95.7° contact angle. The finite element modelling (FEM) modelling of Ce/Ti thin film coatings based on Si(100); Si(110); silica and steel substrates shows a variation in stress concentration. [ABSTRACT FROM AUTHOR]

Herein, the closed field unbalanced magnetron sputtered CrNiN, CrNiSiN, and CrNiAlN coatings are studied to gain insights into their structural, morphological, optical, and mechanical properties. Detailed characterizations of the thin films have been carried out through X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), ultraviolet–visible–near infrared (UV–Vis) spectroscopy, nanoindentation, finite element modeling (FEM), and water contact angle measurements. XRD confirmed the hexagonal close-packed hcp-Cr 2 N (211) phase and face-centered cubic fcc-CrN (200) phase. The SEM images confirmed the compact, dense, and uniform distribution of gains in the coating structures. The average crystallite size of CrNiN coatings was 515 nm. The addition of substituents (Si and Al) to the CrNiN coatings resulted in increasing the crystallite sizes to 605 nm (for CrNiSiN) and 811 nm (for CrNiAlN) as well as grain size from 1.32 to 2.335 μm. XPS analysis was conducted to estimate the atomic constituents and measure the high-resolution XPS spectra of Ni2 p photoelectron lines. The elastic modulus and hardness of the coatings are between 361 and 459 GPa, and 23.1–26.8 GPa, respectively. The Si, and Al additions enhanced both Young's modulus and the hardness of the coatings. Results of FEM modeling demonstrated the stress distribution within the coatings on steel and silicon substrates at different film thicknesses. The maximum stress level was increased by 30% at the coatings' upper portion, while that of the interface was reduced by 60%. The water contact angle values lay within the range of 102.4°–112.4°. [Display omitted] • Hexagonal close packed CrN phase was detected and existence of Cr, Ni, Al, Si, and N were confirmed via XPS analysis. • An average grain size of 515 nm was recorded for CrNiN thin films. • The doublet separation energy of 10.8 eV between the Cr2 p 3/2 and Cr2 p 1/2 levels was detected. • A very high Young's modulus of 458.7 GPa was attained by CrNiN thin films. • Water contact angle of CrNiN thin films lies within the range of 102.4–112.4°. [ABSTRACT FROM AUTHOR]

Abstract: One of the toughest challenges that hinders the application of ceramic coatings is their poor damage tolerance. Addressing this problem requires the development of novel micro- or nanostructures that would impart to these coatings both high hardness and high toughness. In this paper, CrAlN coatings, with varying Al contents up to 30at.%, were engineered onto steel substrates using the magnetron sputtering technique. Whilst the addition of Al does not significantly alter the columnar microstructure, it does change the preferred grain orientation and increase the compressive residual stress. Moreover, the hardness, elastic strain to failure (H/E) and plastic deformation resistance (H 3/E 2) of the resultant CrAlN coating with the highest Al content were found to increase ∼47, ∼29 and ∼140%, respectively, as compared to CrN. Evidence collected from transmission electron microscopy and X-ray photoelectron spectroscopy experiments shows that AlN, existing in an amorphous state at the columnar CrN grain boundaries, has a crucial role in providing the unusual combination of high hardness and exceptional damage resistance. The results provide a new pathway to developing durable ceramic coatings suitable for applications involving severe loading conditions. [Copyright &y& Elsevier]