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Abstract: New cobalt-based metal oxide thin films (MxCoyOz with M=Mn, Cu, Ni) have been deposited on commercial aluminum and glass substrates using sol–gel dip-coating method. The as-deposited films were characterized by a wide range of complementary techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), spectrophotometry and nanoindentation techniques. A light absorption study for coatings on glass substrates within a wavelength range of 300–1100nm was also conducted. Topographical and morphological investigations showed the presence of nano-sized, grain-like particles in the copper–cobalt oxide coatings, which consequently had the roughest surface among the three coatings. All coatings on glass substrate exhibited higher absorption of ultraviolet (UV) light compared to visible light, while coatings on aluminum substrate generally had low reflectance (<50%) of UV light, moderate reflectance (<80%) of visible light and high reflectance (up to 100%) of infrared light. Implications of optical properties as a function of film thickness controlled by dip-heating cycles were discussed. The elastic modulus (E) and hardness (H) of thin film samples compared with stand‐alone commercial aluminum substrate were also measured. [Copyright &y& Elsevier]

Abstract: CrN is one of the most important transition metal nitrides, used as protective and anti-wear coating in modern engineering applications. However, CrN coatings are typically brittle and susceptible to catastrophic failure. In this paper, CrNiN coatings with differing Ni contents were deposited on tool steel substrates using a closed field unbalanced magnetron sputtering system. The effects of Ni addition on the microstructure and mechanical characteristics of CrN thin films were studied by combining nanoindentation tests with cross-sectional transmission electron microscopy. A columnar structure was observed in the CrN coating. With an increase in Ni content, the resultant columnar grains exhibited a high aspect ratio. Ni additions to CrN were found to enhance its damage resistance. Notably, the CrN thin film deformed mainly by intercolumnar shear sliding, whereas plastic deformation was favored in the CrNiN thin films exhibiting high aspect ratio columnar grains. More significantly, this change of microstructure with enhanced Ni content led to improved damage tolerance, manifested by a higher load required for crack formation upon a sharp contact (expressed as 1/HE 2), and the plastic energy absorbed during nanoindentation. [Copyright &y& Elsevier]

Abstract: One of the toughest challenges that hinders the application of ceramic coatings is their poor damage tolerance. Addressing this problem requires the development of novel micro- or nanostructures that would impart to these coatings both high hardness and high toughness. In this paper, CrAlN coatings, with varying Al contents up to 30at.%, were engineered onto steel substrates using the magnetron sputtering technique. Whilst the addition of Al does not significantly alter the columnar microstructure, it does change the preferred grain orientation and increase the compressive residual stress. Moreover, the hardness, elastic strain to failure (H/E) and plastic deformation resistance (H 3/E 2) of the resultant CrAlN coating with the highest Al content were found to increase ∼47, ∼29 and ∼140%, respectively, as compared to CrN. Evidence collected from transmission electron microscopy and X-ray photoelectron spectroscopy experiments shows that AlN, existing in an amorphous state at the columnar CrN grain boundaries, has a crucial role in providing the unusual combination of high hardness and exceptional damage resistance. The results provide a new pathway to developing durable ceramic coatings suitable for applications involving severe loading conditions. [Copyright &y& Elsevier]

Abstract This article presents a comprehensive study on surface chemical bonding states, morphological features, mechanical properties, finite element modeling, and water contact angle measurements of wet chemical based dip-coated CoZn-oxide thin film coatings. Atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), Nanoindentation, finite element method (FEM) modeling, and drop shape analysis techniques were used to carry out the detailed measurements. AFM studies showed that the surface roughness values of all the coatings sturdily increased with the increase in sol concentrations. The gradual increase in sol concentrations and annealing temperature also had a remarkable influence over the Co , and Zn-contents of these coatings given by XPS analysis. The deconvolution of Co 2 p 3/2 photoelectron lines revealed the formation of Co(OH) 2 , CoO, Co 2 O 3 , and Co 3 O 4 phases from the coatings surface while low intensity satellite peaks developed due to a partial spinel lattice structure of Co-ions. The occurrence of Co 3 O 4 , CoO, and ZnO phases were also confirmed from the deconvolution of O 1 s photoelectron lines. The elastic modulus, E , of CoZn-oxide thin film coating, varied within the range of 43.7–69.2 GPa was comparable with that in CoCuO thin film coatings. The maximum stress level induced was estimated to be in the range of 4.0–6.5 GPa. However, as the thickness of the coatings is increased, the maximum stress level slightly decreased. The coatings were moderately hydrophobic. [ABSTRACT FROM AUTHOR]

Abstract The temperature dependence of phase composition and lattice parameters, for TiAl x N thin film coating, are experimentally investigated by in-situ synchrotron radiation X-ray diffraction (SR-XRD), at temperatures between 25 °C and 700 °C. Mechanical properties, such as: Young's modulus (E), hardness (H) and plastic deformation index (PDI) – were experimentally determined by nanoindentation, at 25 °C. Crystalline structural analysis, of SR-XRD results, indicates the major phases are TiN and AlN; with Ti 2 O and TiO 2 phases also present above 600 °C. The lattice constants increased with an increase in temperature. Atomic and phase compositions, at 25 °C, were also verified by X-ray photoelectron spectroscopy (XPS). Field emission scanning electron microscopy (FESEM) images display an increase in surface roughness and reduction in grain size, with increasing Aluminium percentage (Al%). Nanoindentation analysis showed a maximum hardness of 25.1 ± 1.5 GPa (sample containing 12% Al), which was subsequently reduced upon addition of more Aluminium. Finite element modelling (FEM), including von Mises stress distribution, indicates lower mechanical integrity, for samples with high Al% content. Highlights • Hardness increase upon the addition of small amounts of Aluminium doping. • Significant increase in resistance of plastic deformation with increasing doping. • High temperature in-situ analysis detected an increase in lattice parameters. • Film coatings with different doping exhibited different oxidation states. • Finite element modelling evaluated mechanical integrity of films under load. [ABSTRACT FROM AUTHOR]

Abstract Ce/Ti mixed metal oxide thin films have well known optoelectrical properties amongst several other physio-chemical properties. Changes in the structural and mechanical properties of magnetron sputtered Ce/Ti oxide thin films on Si (100) wafers with different Ce:Ti ratios are investigated experimentally and by modelling. X-ray Photoemission Spectroscopy (XPS) and X-ray diffraction (XRD) confirm the primary phases as trigonal Ce 2 O 3 and rutile form of TiO 2 with SiO 2 present in all prepared materials. FESEM imaging delivers information based on the variation of grain size, the mixed Ce/Ti oxides providing much smaller grain sizes in the thin film/substrate composite. Nanoindentation analysis concludes that the pure cerium oxide film has the highest hardness value (20.1 GPa), while the addition of excess titanium oxide decreases the hardness of the film coatings. High temperature in-situ XRD (up to 1000 °C) results indicate high thermal phase stability for all materials studied. The film with Ce:Ti = 68%:32% has a new additional minor oxide phase above 800 °C. Contact angle experiments suggest that the chemical composition of the surface is insignificant affecting the water contact angle. Results show a narrow band of 87.7–95.7° contact angle. The finite element modelling (FEM) modelling of Ce/Ti thin film coatings based on Si(100); Si(110); silica and steel substrates shows a variation in stress concentration. [ABSTRACT FROM AUTHOR]

Herein, the closed field unbalanced magnetron sputtered CrNiN, CrNiSiN, and CrNiAlN coatings are studied to gain insights into their structural, morphological, optical, and mechanical properties. Detailed characterizations of the thin films have been carried out through X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), ultraviolet–visible–near infrared (UV–Vis) spectroscopy, nanoindentation, finite element modeling (FEM), and water contact angle measurements. XRD confirmed the hexagonal close-packed hcp-Cr 2 N (211) phase and face-centered cubic fcc-CrN (200) phase. The SEM images confirmed the compact, dense, and uniform distribution of gains in the coating structures. The average crystallite size of CrNiN coatings was 515 nm. The addition of substituents (Si and Al) to the CrNiN coatings resulted in increasing the crystallite sizes to 605 nm (for CrNiSiN) and 811 nm (for CrNiAlN) as well as grain size from 1.32 to 2.335 μm. XPS analysis was conducted to estimate the atomic constituents and measure the high-resolution XPS spectra of Ni2 p photoelectron lines. The elastic modulus and hardness of the coatings are between 361 and 459 GPa, and 23.1–26.8 GPa, respectively. The Si, and Al additions enhanced both Young's modulus and the hardness of the coatings. Results of FEM modeling demonstrated the stress distribution within the coatings on steel and silicon substrates at different film thicknesses. The maximum stress level was increased by 30% at the coatings' upper portion, while that of the interface was reduced by 60%. The water contact angle values lay within the range of 102.4°–112.4°. [Display omitted] • Hexagonal close packed CrN phase was detected and existence of Cr, Ni, Al, Si, and N were confirmed via XPS analysis. • An average grain size of 515 nm was recorded for CrNiN thin films. • The doublet separation energy of 10.8 eV between the Cr2 p 3/2 and Cr2 p 1/2 levels was detected. • A very high Young's modulus of 458.7 GPa was attained by CrNiN thin films. • Water contact angle of CrNiN thin films lies within the range of 102.4–112.4°. [ABSTRACT FROM AUTHOR]