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This paper provides a theoretical and experimental discussion on ac-inductors design for a modular multilevel triple-star bridge-cells (TSBC) converter, or shortly a TSBC converter. This converter requires multiple ac inductors for controlling nine cluster currents. This paper proposes three three-legged, six-winding, “interzigzag” inductors for the TSBC converter. Since each leg of the individual inductor has two windings, the three inductors have 18 windings in total. The wire leads are zigzagged among the three inductors. This unique structure of the “interzigzag” windings leads to the following feature: Both three-phase supply and motor currents produce no magnetic flux in each of the nine legs. This feature makes each inductor smaller in size and lighter in weight. A specially-designed downscaled motor-drive system rated at 400 V and 15 kW is constructed and tested to confirm the validity of a design of the proposed inductors, as well as to verify transient motor-drive performance during four-quadrant operation. [ABSTRACT FROM AUTHOR]

This paper provides a theoretical and experimental discussion on a modular multilevel triple-star bridge-cell converter with focus on mitigating the capacitor-voltage fluctuation contained in each bridge cell. A new control method proposed in this paper is characterized by properly superimposing both common-mode voltage and circulating currents in the whole speed range. Moreover, this paper optimizes the amplitude and frequency of the superimposed common-mode voltage on the basis of theoretical analysis, thus resulting in minimizing the voltage fluctuation. The optimized control method makes both voltage fluctuation and cluster-current amplitude smaller than do the existing methods. Experimental waveforms obtained from a three-phase downscaled system using a 370-V, 15-kW, 75-Hz, six-pole, permanent-magnet synchronous motor verify good start-up performance from a standstill to the rated speed, keeping both capacitor-voltage and cluster current within acceptable levels. [ABSTRACT FROM AUTHOR]

This paper provides an experimental discussion on an adjustable-speed electrical drive fed by a modular multilevel triple-star bridge-cell (TSBC) converter. The TSBC converter is suitable for medium-voltage high-power motor drives with regenerative braking. However, it suffers from capacitor-voltage fluctuation that becomes more serious as the motor frequency gets closer or equal to the supply frequency. This paper presents a practical solution of it with an acceptable increase in all the nine cluster currents. The solution is characterized by a motor-magnetizing-current controller that makes a significant contribution to theoretically eliminating the low-frequency component contained in each capacitor voltage. Experimental waveforms, which are obtained from a three-phase downscaled model rated at 400 V and 15 kW, verify exhibit satisfactory start-up performance from a standstill to the rated motor frequency that is equal to the supply frequency. [ABSTRACT FROM AUTHOR]

This paper makes an intensive comparison in operating performance between a modular multilevel double-star chopper-cells (DSCC) inverter and a modular multilevel triple-star bridge-cells (TSBC) converter. Both inverter and converter are intended to drive medium-voltage motors in industrial applications. First, it makes numerical comparisons, thus, resulting in revealing that the torque and frequency of a driven motor produce a significant effect on capacitor-voltage fluctuation and arm or cluster current in the individual DSCC inverter and TSBC converter. Next, a three-phase DSCC inverter and a three-phase TSBC converter with the same rating as 400 V and 15 kW are designed and compared to drive the following two general purposes and specially-designed induction motors; one is rated at the 380-V, 15-kW, 50-Hz four-pole motor, and the other is at the 320-V, 15-kW, 38-Hz six-pole motor. This experimental comparison based on the two downscaled drive systems confirms the validity of the numerical comparison. Finally, this paper concludes that the DSCC inverter is more suitable for driving medium-voltage high-speed motors loaded with quadratic-torque-to-speed profiles like fans, blowers, pumps, and centrifugal compressors. On the other hand, the TSBC converter is more suitable for driving medium-voltage low-speed high-torque motors like mills, kilns, conveyors, and extruders. [ABSTRACT FROM AUTHOR]

This paper provides experimental verification of a modular multilevel cascade converter based on triple-star bridge cells (MMCC-TSBC) for a low-speed, high-torque motor drive. The TSBC is one of direct ac-to-ac power converters capable of achieving bidirectional power flow and drawing/feeding three-phase sinusoidal input (supply-side) and output (motor-side) currents with any power factor at both sides. This paper designs, constructs, and tests a downscaled drive system combining a 400-V, 15-kW, phase-shifted-carrier PWM TSBC equipped with four bridge cells per cluster and a 320-V, 38-Hz, 6-pole, 15-kW induction motor loaded at the rated torque. Experimental waveforms obtained from the downscaled drive system verify stable operation across a broad range from a standstill to the rated speed, showing satisfactory start-up performance. [ABSTRACT FROM PUBLISHER]