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In this work, cold drawing deformation was applied aiming to achieve a good combination of strength and electrical conductivity of Cu–20Fe alloy, and also such underlying mechanisms for microstructure evolution and strengthening, as well as variation in conductivity were clarified. It is also found that both Cu matrix grains and Fe-rich dendrites can be significantly refined and transformed into fibrous structure with increasing of drawing strain. The average size of Cu grains and thickness of Fe fiber are 0.47 ± 0.05 μm and 25 ± 5 nm, respectively for alloy subjected to the drawing strain of η = 5.78. In addition, the Fe dendrites exhibit a strong <110> fiber texture, while the corresponding Cu matrix forms a <111> fiber texture. It is demonstrated that the excellent properties with the yield strength of 1173 MPa and the electrical conductivity of 41 %IACS can be reached for cold-drawn Cu–20Fe alloy. In addition, the quantitative analysis on strengthening contributions shows that the high strength of as-drawn Cu–20Fe alloy is dominantly originated from high-density Fe fibers. Meanwhile, the lower electrical conductivity is ascribed to the high solute Fe content and high-density Cu/Fe heterogeneous phase interface. • The microstructure evolution and properties of Cu–20Fe alloys at different drawing strains were clearly elucidated. • The Cu–Fe dual-phase co-deformation behavior during drawing deformation process was described. • A strengthening model of Cu–Fe dual phase alloy under severe plastic deformation was established. • The Cu–20Fe alloy achieves a good combination of mechanical and electrical properties at drawing strain of η = 5.78. [ABSTRACT FROM AUTHOR]

In the present study, the effect of C micro-alloying on microstructure evolution and properties of metastable immiscible Cu-20Fe alloy was comprehensively investigated. Experimental results indicate that the microstructure of Cu-Fe alloy is extremely sensitive to the C content. It was found that obvious liquid-liquid phase separation (LLPS) behavior is observed in Cu-20Fe alloy after C micro-alloying, and the tendency of LLPS is enhanced with increasing C content. The calculation of ΔScc(0) suggests that C atoms preferentially pair with free Fe atoms to form new Fe (C) atomic clusters, thus resulting in the enhancement of bonding of the like-atom pairs. In addition, the quasi-binary phase diagram calculation further reveals the existence of a stable miscibility gap for C-containing alloys, and the temperature interval of miscibility gap is significantly enlarged with increasing C content. Meanwhile, the interface energy between two liquids formed by LLPS also slightly increases as C content increasing. These above reasons should be responsible for the microstructure evolution of Cu-20Fe-xC alloys. In addition, the C micro-alloying deteriorates the soft magnetic properties of Cu-Fe alloys to a certain extent, whereas improves its corresponding wear-resistance. • The microstructure evolution and solidification behavior of Cu-20Fe-xC alloys were clearly elucidated. • The calculation of ΔScc(0) indicates that C atoms preferentially pair with free Fe atoms to form new Fe(C) atomic cluster. • Phase calculation indicates that the metastable miscibility gap of Cu-20Fe alloy is stabilized by the introduction of C. • The addition of appropriate amount C enhances the wear-resistance of Cu-20Fe alloy. [ABSTRACT FROM AUTHOR]