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This paper presents a detailed analysis of the effect of slag refining and vacuum treatment on P removal from metallurgical-grade silicon using CaO-SiO2-CaCl2 slag. It demonstrates that both of CaO: SiO2 ratio and CaCl2 content have significant effects on the P removal. Increasing CaO: SiO2 ratio was found to decrease the P removal efficiency after slag refining and vacuum treatment, and the distribution of P shows a tendency to concentrate in the precipitated phase after slag refining. It is also determined that the highest removal efficiency of P was attained when CaCl2 content was 5wt%( CaO:SiO2=1:1), but no obvious change was observed on P distribution after slag refining of varying CaCl2 content.

An innovating slag system, Fe (OH)3-SiO2-CaF2 system, was introduced in the metallurgical methods to purify silicon for photovoltaic application. The partition ratio of boron (LB) between slag and silicon was studied under different mass ratio of slag to silicon and varying mass ratio of Fe (OH)3 to SiO2 under argon condition at 1873K. The distribution of impurity elements in silicon after slag refining was detected by scanning electron scope and electron probe micro analysis. Experimental results illustrated that the Fe-Si binary system could promote the LB. Silicon was surrounded by amorphous slag. Impurity elements are concentrated in slag.

The microstructure and impurities distribution in metallurgical grade silicon with treated by CaO-SiO2 and Na2O-SiO2 slags were investigated. An exhaustive analysis of the transformation of precipitated phase at grain boundaries has been carried out. Prior to slag treatment, Si-Fe system intermetallic was the primary precipitated phase in metalllurgical grade silicon. After treated by CaO-SiO2 slag, Si-Ca system intermetallic became the main precipitated phase, such as Si-Ca, Si-Ca-Ti, Si-Ca-Al and Si-Fe-Ca. But Na2O-SiO2 slag had another result on refining metallurgical grade silicon; only Si-Fe-Ti phase was generated in precipitated phase and the low level of sodium in treated silicon was obtained.

This paper presents a detailed analysis of impurities distribution in metallurgical-grade silicon after CaO-SiO2-CaF2 and CaO-SiO2-CaCl2 slags refining. It demonstrates that the impurities removal efficiency generally increase in metallurgical-grade silicon after CaO-SiO2-CaCl2 slag refining compared to that after CaO-SiO2-CaF2 slag refining. It is also determined that metallic impurities like Fe, Al and Ca tend to co-deposit with Si to form Si-Ca based intermetallic compounds in the precipitate phase after slag refining.

To investigate the effects of the metallurgical route on the defects in mc-Si, various metallurgical routes were conducted. Dislocation formation and the resistivity of the mc-Si were also studied. The results showed that high inhomogeneity in dislocation distribution within individual grains and paralleled tacking faults could be observed when the ingot was grown by using the feedstock prepared by adopting the sequence of slag treatment, acid leaching and vacuum refining. Different grains have various dislocation density, which was showed in ingot grown by utilizing the feedstock prepared by adopting the sequence of vacuum refining, slag treatment and acid leaching, tacking faults could also be seen, as well as some dislocation clusters. The resistivity of this two ingots was detected at various height by using the a 4-point probe silicon tester, it was expected that the resistivity of these two ingots has the same tendency of the change, and the value of the resistivity of the ingot obtained using the previous technology was relatively higher than that of the ingot obtained using the latter technology.

The effects of Na2O-SiO2slag treatment on purification of metallurgical grade silicon by leaching with hydrogen fluoride have been investigated. A comparative analysis of microstructure evolution was carried out to examine the leaching behavior of impurities from metallurgical grade silicon. It was found that the distribution of metal impurities Al, Ca, Ti and Na, which co-deposited with Si and formed different intermetallic phases at grain boundaries, had manifest distinction between precipitated phase and silicon. Moreover, acid corrosion experiment results revealed that slag treatment improved the dissolution rate of metal impurities from metallurgical grade silicon as contrasted to that without slag treatment.

Precipitation phase and impurities distribution of MG-silicon were investigated by vacuum refining followed by slag treatment, and the CaO-SiO2-CaF2 system was adopted for slag treatment. Contrasting the microstructure of precipitated phase in slag treatment with and without vacuum refining pretreated, it could be concluded that the composition of precipitated phases, obtained in MG-Si after vacuum refining followed slag treatment, only consisted of Ca-rich intermetallic silicide phases such as Si-Ca-Ni, Si-Ca-Fe and main impurity phase Si-Ca. And the vacuum refining could make an increase in concentration of the impurity Ti due to its low saturated vapor pressure and silicon loss, which was in favor of the interaction with the impurity B, resulting in the formation of TiB2 that could stay at the slag. Consequently, the vacuum refining could be regarded as an effective method for facilitating the removal of B from MG-Si with slag treatment.

Silicon was purified by solvent refining with Si-Sn binary alloy system. Two descend mold velocities, 10mm/h and 100mm/h were tested in directional solidification of the alloy melt. The morphology, structure and the ingredient of the ingots have been investigated by SEM, XRD, EPMA, GDMS and ICP-MS. The contents of Fe, N, C , Ca, Mn, Cu, P and B are significantly lower than that in raw silicon. Furthermore, the acid leaching experiments were introduced to remove tin from silicon. The temperature of acid leaching and the type of acids were the predominant conditions in tin separation from silicon by acid leaching.

The distribution of impurities in metallurgical grade silicon before and after slag treatment was investigated for the purpose of upgrading metallurgical grade to solar grade silicon. It was found that metal impurities co-deposited with silicon and formed different intermetallics in the precipitated phase, and these intermetallics such as Si-Fe, Si-Ni, Si-Ti-V and Si-Ca-Al-Fe were substituted by Si-Fe-Ti-V after treatment of Na2CO3-SiO2 slag. Non-metallic impurities B and P were nearly homogeneous distribution in metallurgical grade silicon before and after slag treatment. Moreover, a particular analysis of the microstructure of slag has been carried out, it was determined that metal impurities Al and Ca could easily migrate from silicon to slag phase in the refining process.