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High quality WE43 magnesium alloy ingots with diameter of 500 mm are successfully fabricated by direct-chill (DC) casting. The alloying elements distributed almost homogeneously across the large ingot. With the average grain size decreasing from the center to the edge of the ingot, the mechanical properties are improved gradually. After solution treatment at 525 °C for 8 h, the Mg 14 Nd 2 Y phases distributing along the grain boundaries are well dissolved into matrix. The direct-chill (DC) casting ingot exhibits remarkable age-hardening response from 85 Hv to 117 Hv after T6 treatment at 250 °C. The T6 peak-aged sample exhibits ultimate tensile strength of 274 MPa, yield strength of 215 MPa and elongation to failure of 3.4%, which are higher than those of sand-cast and permanent mold cast WE43 alloys. The large amount of nano prismatic β ′ and β 1 phases precipitated during T6 treatment contribute to improved strength of the WE43 alloy. [ABSTRACT FROM AUTHOR]

A new ultrahigh-strength W phase (Mg 3 Y 2 Zn 3 ) containing Mg–10.3Zn–6.4Y–0.4Zr–0.5Ca (wt.%) alloy with medium RE content has been fabricated through conventional casting and indirect extrusion. The as-extruded alloy exhibits ultimate tensile strength of 466 MPa, tensile yield stress of 447 MPa and elongation to failure of 4.7%. The as-cast Mg–10.3Zn–6.4Y–0.4Zr–0.5Ca (wt.%) alloy is mainly composed of α-Mg and lamellar eutectic α-Mg and W phase distributed at grain boundaries. After extrusion, the coarse lamellar W phases in the as-cast alloy are broken into fine particles of about 0.5 μm, dispersing in the particle bands along the extrusion direction. The as-extruded alloy exhibits a bimodal microstructure consisting of ultrafine dynamic recrystallized (DRXed) grains with fine broken W phase particles at the DRXed grain boundaries and coarse un-DRXed regions. Large number of nano W phase and small amount of nano β 2 ′ phase are dynamically precipitated in the coarse unDRXed regions during extrusion, which contribute to the ultrahigh strength of the as-extruded alloy. [ABSTRACT FROM AUTHOR]

The Mg-6 mass%Zn alloys microalloyed with different amounts of Ca were cast and extruded. The second phase in the as-cast Mg-6Zn alloy is Mg 4 Zn 7 , which is replaced by Ca 2 Mg 6 Zn 3 with an increase of Ca addition. Microalloying by Ca affects the grain size, dynamic recrystallization, and dynamic precipitation of Mg-6Zn alloys during extrusion. The Ca addition inhibits dynamic recrystallization and grain growth due to the pinning effect of fine precipitates, giving rise to fine dynamic recrystallized grains. A large amount of precipitates is observed in the Ca containing alloys after extrusion. Ca effectively improves strength of the as-extruded Mg-6Zn alloy, which is mainly attributed to refined dynamic recrystallized grains, dense precipitates, and deformed regions with high-density dislocations and strong basal texture. [ABSTRACT FROM AUTHOR]

Highlights: [•] Novel stir casting assisted by ultrasonic treatment was developed. [•] Ultrasonic treatment significantly improved the stir casting. [•] Ultrasonic treatment improved the mechanical properties. [Copyright &y& Elsevier]

Highlights: [•] Friction stir processing (FSP) was applied to Mg–Gd–Y–Zn–Zr casting. [•] The grain boundary Mg3RE and LPSO phases in the casting dissolved after FSP. [•] Fine grains with LPSO phase distributed only within the grains was achieved. [•] High mechanical properties were obtained in FSP Mg–Gd–Y–Zn–Zr. [ABSTRACT FROM AUTHOR]

Abstract: The microstructures and mechanical properties of Mg–5.3Zn–0.2Ca–0.5Ce (wt%) alloy fabricated by semi-continuous casting were investigated. The as-cast alloy consists of α-Mg, Ca2Mg6Zn3 and T′1 phase with orthorhombic structure (a=0.57nm, b=0.75nm and c=1.00nm). T′1 phase mainly distributes at the triple conjunctions while the Ca2Mg6Zn3 at the grain boundaries. The as-cast alloy exhibits high strength retention due to the stable Ca2Mg6Zn3 and T′1 phase at the grain boundaries. [Copyright &y& Elsevier]

Abstract: A large Mg-4.50Zn-1.13Ca (wt%) alloy ingot 350mm in diameter and 1730mm long was successfully fabricated by semi-continuous casting. The microstructures and mechanical properties of the as-cast and as-extruded alloys were investigated. The as-cast alloy exhibits uniform chemical composition and microstructure from the centre to the surface of the ingot and mainly consists of α-Mg and Ca2Mg6Zn3. The coarse grains and network-like second phases that are distributed at the grain boundaries result in poor mechanical properties for the as-cast alloy. The mechanical properties of the as-extruded alloys are significantly enhanced. The high yield strengths of the as-extruded alloys mainly result from the fine DRXed grain and the stronger basal texture. [Copyright &y& Elsevier]

Abstract: Mg-8.2Gd-3.8Y-1.0Zn-0.4Zr alloy ingot with diameter of 280mm and length of 2940mm was successfully fabricated by semi-continuous casting. The microstructure and mechanical properties of the large ingot at different locations were investigated. The concentration of the RE and Zn elements distributed almost homogeneously through the whole alloy ingot. The average grain size decreased from the center to the surface of the alloy ingot, while the strength and ductility were improved gradually. The main eutectic compounds located at the grain boundaries were (Mg,Zn)3(Gd,Y) phase, adjacent to these eutectic compounds the 14H-type long period stacking ordered (LPSO) phase formed. Furthermore, some block-shaped Mg24(Gd,Y)5 phase and isolated Zr cores can be recognized in the interior of the grains. [Copyright &y& Elsevier]

Abstract: In this research, the as-cast and as-homogenized Mg–8.2Gd–3.8Y–1.0Zn–0.4Zr alloy were subjected to the hot rolling with the same processing parameters. The microstructure and mechanical properties of the two kinds of as-rolled sheets were investigated. The sheet rolled from the as-cast alloy was mainly composed of recrystallized α-Mg grains surrounded by Mg3(Gd,Y) eutectic compounds. While the sheet rolled from the as-homogenized alloy was composed of large deformed grains with long-period stacking ordered (LPSO) phase inside and fewer recrystallized α-Mg grains, and exhibited higher strength due to the deformed grains with stronger basal texture and larger volume fraction of long-period stacking ordered (LPSO) phase. [Copyright &y& Elsevier]