Search

The promise of enhanced performance has motivated the study of one dimensional nanomaterials, especially aligned carbon nanotubes (A-CNTs), for the reinforcement of polymeric materials. While early work has shown that CNTs have remarkable theoretical properties, more recent work on aligned CNT polymer matrix nanocomposites (A-PNCs) have reported mechanical properties that are orders of magnitude lower than those predicted by rule of mixtures. This large difference primarily originates from the morphology of the CNTs that reinforce the A-PNCs, which have significant local curvature commonly referred to as waviness, but are commonly modeled using the oversimplified straight column geometry. Here we used a simulation framework capable of analyzing 105 wavy CNTs with realistic stochastic morphologies to study the influence of waviness on the compliance contribution of wavy A-CNTs to the effective elastic modulus of A-PNCs, and show that waviness is responsible for the orders of magnitude over-prediction of the A-PNC effective modulus by existing theoretical frameworks that both neglect the shear deformation mechanism and do not properly account for the CNT morphpology. Additional work to quantify the morphology of A-PNCs in three dimensions and simulate their full elastic constitutive relations is planned., Airbus Group, Boeing Company, EMBRAER, Lockheed Martin, Saab (Firm), Toho Tenax Co., Ltd., ANSYS, Inc., NECST Consortium, United States. Army Research Office (Contract W911NF-07-D-0004 and W911NF- 13-D-0001), United States. Air Force Research Laboratory (Contract FA8650-11-D-58000), American Society for Engineering Education. National Defense Science and Engineering Graduate Fellowship

Materials comprising carbon nanotube (CNT) aligned nanowire (NW) polymer nanocomposites (A-PNCs) are emerging as next-generation materials for use in aerospace structures. Enhanced operating regimes, such as operating temperatures, motivate the study of CNT aligned NW ceramic matrix nanocomposites (A-CMNCs). Here we report the synthesis of CNT A-CMNCs through the pyrolysis of CNT A-PNC precursors, thereby creating carbon matrix CNT A-CMNCs. Characterization reveals that the fabrication of high strength, high temperature, lightweight next-generation aerospace materials is possible using this method. Additional characterization and modeling are planned., Comment: 7 pages, 5 figures, conference proceeding

Polymer-derived pyrolytic carbons (PyCs) are highly desirable building blocks for high-strength low-density ceramic meta-materials, and reinforcement with nanofibers is of interest to address brittleness and tailor multi-functional properties. The properties of carbon nanotubes (CNTs) make them leading candidates for nanocomposite reinforcement, but how CNT confinement influences the structural evolution of the PyC matrix is unknown. Here, the influence of aligned CNT proximity interactions on nano- and mesoscale structural evolution of phenol-formaldehyde-derived PyCs is established as a function of pyrolysis temperature (Tₚ) using X-ray diffraction, Raman spectroscopy, and Fourier transform infrared spectroscopy. Aligned CNT PyC matrix nanocomposites are found to evolve faster at the mesoscale by plateauing in crystallite size at Tₚ ∼ 800°C, which is more than 200°C below that of unconfined PyCs. Since the aligned CNTs used here exhibit ∼ 80 nm average separations and ∼ 8 nm diameters, confinement effects are surprisingly not found to influence PyC structure on the atomic-scale at Tₚ ≤ 1400°C. Since CNT confinement could lead to anisotropic crystallite growth in PyCs synthesized below ∼ 1000°C, and recent modeling indicates that more slender crystallites increase PyC hardness, these results inform fabrication of PyC-based meta-materials with unrivaled specific mechanical properties., National Science Foundation (U.S.). Research Experience for Undergraduates (Program) (grant number DMR-08-19762), Massachusetts Institute of Technology. Materials Processing Center, United States. Department of Defense (National Defense Science & Engineering Graduate Fellowship (NDSEG) Program), Airbus Group, Boeing Company, Embraer, Lockheed Martin, Saab (Firm), ANSYS, Inc., Hexcel (Firm), Toho Tenax Co., Ltd. (MIT’s Nano-Engineered Composite aerospace STructures (NECST) Consortium)

Capillary-mediated densification is an inexpensive and versatile approach to tune the application-specific properties and packing morphology of bulk nanofiber (NF) arrays, such as aligned carbon nanotubes. While NF length governs elasto-capillary self-assembly, the geometry of cellular patterns formed by capillary densified NFs cannot be precisely predicted by existing theories. This originates from the recently quantified orders of magnitude lower than expected NF array effective axial elastic modulus (E), and here we show via parametric experimentation and modeling that E determines the width, area, and wall thickness of the resulting cellular pattern. Both experiments and models show that further tuning of the cellular pattern is possible by altering the NF-substrate adhesion strength, which could enable the broad use of this facile approach to predictably pattern NF arrays for high value applications., United States. National Aeronautics and Space Administration (Grant NNX17AJ32G)

The landmark theoretical properties of low dimensional materials have driven more than a decade of research on carbon nanotubes (CNTs) and related nanostructures. While studies on isolated CNTs report behavior that aligns closely with theoretical predictions, studies on cm-scale aligned CNT arrays (>10[superscript 10] CNTs) oftentimes report properties that are orders of magnitude below those predicted by theory. Using simulated arrays comprised of up to 105 CNTs with realistic stochastic morphologies, we show that the CNT waviness, quantified via the waviness ratio (w), is responsible for more than three orders of magnitude reduction in the effective CNT stiffness. Also, by including information on the volume fraction scaling of the CNT waviness, the simulation shows that the observed non-linear enhancement of the array stiffness as a function of the CNT close packing originates from the shear and torsion deformation mechanisms that are governed by the low shear modulus (∼1 GPa) of the CNTs., Massachusetts Institute of Technology. Nano-engineered Composite aerospace STructures (NECST) Consortium, United States. Army Research Office (Contract W911NF-07-D-0004), United States. Army Research Office (Contract W911NF-13-D-0001), United States. Dept. of Defense. National Defense Science & Engineering Graduate Fellowship Program

Here, we quantify the electron transport properties of aligned carbon nanotube (CNT) networks as a function of the CNT length, where the electrical conductivities may be tuned by up to 10× with anisotropies exceeding 40%. Testing at elevated temperatures demonstrates that the aligned CNT networks have a negative temperature coefficient of resistance, and application of the fluctuation induced tunneling model leads to an activation energy of ≈14 meV for electron tunneling at the CNT-CNT junctions. Since the tunneling activation energy is shown to be independent of both CNT length and orientation, the variation in electron transport is attributed to the number of CNT-CNT junctions an electron must tunnel through during its percolated path, which is proportional to the morphology of the aligned CNT network., United States. Army Research Office (contract W911NF-07-D-0004), United States. Army Research Office (contract W911NF-13-D-0001), United States. Air Force Office of Scientific Research (AFRL/RX contract FA8650-11-D-5800, Task Order 0003), National Science Foundation (U.S.) (NSF Award No. ECS-0335765), United States. Dept. of Defense (National Defense Science and Engineering Graduate Fellowship)

The effect of nanofiber proximity on the mechanical behavior of nanofiber arrays with volume fractions (V f) from 1% to 20% was quantified via nanoindentation of an aligned carbon nanotube (A-CNT) array. The experimental results show that the indentation modulus for A-CNT arrays has a highly non-linear scaling with the CNT V f, leading to modulus enhancements of up to ∼600× at V f = 20%. Modeling illustrates that the origin of the highly non-linear trend with V f is due to the minimum inter-CNT spacing, which is shown to be more than an order of magnitude larger than the graphitic spacing., United States. Army Research Office (Contract No. W911NF- 07-D-0004), United States. Army Research Office (Contract No. W911NF-13-D-0001), Scientific and Technical Research Council of Turkey (2214-International Research Fellowship Programme), NECST Consortium

The average inter-wire spacing in aligned nanowire systems strongly influences both the physical and transport properties of the bulk material. Because most studies assume that the nanowire coordination is constant, a model that provides an analytical relationship between the average inter-wire spacings and measurable physical properties, such as nanowire volume fraction, is necessary. Here we report a continuous coordination number model with an analytical relationship between the average nanowire coordination, diameter, and volume fraction. The model is applied to vertically aligned carbon nanotube (VACNT) and nanofiber (VACNF) arrays, and the effective nanowire coordination number is established from easily accessible measures, such as the nanowire spacing and diameter. VACNT analysis shows that the coordination number increases with increasing nanowire volume fraction, leading the measured inter-CNT spacing values to deviate by as much as 13% from the spacing values predicted by the typically assumed hexagonal packing. VACNF analysis suggests that, by predicting an inter-fiber spacing that is within 6% of the reported value, the continuous coordination model outperforms both square and hexagonal packing in real nanowire arrays. Using this model, the average inter-wire spacing of nanowire arrays can be predicted, thus allowing more precise morphology descriptions, and thereby supporting the development of more accurate structure–property models of bulk materials comprised of aligned nanowires., Massachusetts Institute of Technology. Institute for Soldier Nanotechnologies (Contract W911NF-07-D-0004)

Tailorable anisotropic intrinsic and scale-dependent properties of carbon nanotubes (CNTs) make them attractive elements in next-generation advanced materials. However, in order to model and predict the behavior of CNTs in macroscopic architectures, mechanical constitutive relations must be evaluated. This study presents the full stiffness tensor for aligned CNT-reinforced polymers as a function of the CNT packing (up to ∼20 vol. %), revealing noticeable anisotropy. Finite element models reveal that the usually neglected CNT waviness dictates the degree of anisotropy and packing dependence of the mechanical behavior, rather than any of the usually cited aggregation or polymer interphase mechanisms. Combined with extensive morphology characterization, this work enables the evaluation of structure-property relations for such materials, enabling design of aligned CNT material architectures., NECST Consortium, United States. Army Research Office (Contract No. W911NF- 07-D-0004), United States. Army Research Office (Contract No. W911NF-13-D-0001), United States. National Aeronautics and Space Administration (NASA Space Technology Research Fellowship Grant No. NNX11AN79H), National Science Foundation (U.S.) (Grant No. CMMI-1130437)