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Abstract: Microarc oxidation coatings were fabricated on AZ31 magnesium alloy in the electrolyte of sodium phosphate. Potentiodynamic polarization and electrochemical impedance spectroscopy tests were employed to investigate the electrochemical corrosion behavior. The corroded surface was characterized by an optical microscope and X-ray diffraction. The influence of chloride ion concentration on the corrosion resistance of microarc oxidation coated AZ31 alloy is discussed. The corrosion current density enlarged ratio and the charge transfer resistance reduced ratio indicated that the extent of the corrosion damage of microarc oxidation coated AZ31 alloy is much higher when chloride ion concentration is greater than 5%. A corrosion mechanism related to the effect of chloride ion concentrations on the corrosion behavior is proposed. [Copyright &y& Elsevier]

Abstract: This paper addresses the long-term corrosion behavior of microarc oxidation coated Mg alloys immersed in simulated body fluid for 28days. The coatings on AZ31 Mg alloys were produced in the electrolyte of sodium phosphate (Na3PO4) at the concentration of 20g/L, 30g/L and 40g/L, respectively. Scanning electron microscope (SEM) and optical micrograph were used to observe the microstructure of the samples before and after corrosion. The composition of the MAO coating and corrosion products were determined by X-Ray Diffraction (XRD). Corrosion product identification showed that hydroxyapatite (HA) was formed on the surface of the corroded samples. The ratio of Ca/P in HA determined by the X-ray Fluorescence (XRF) technique showed that HA is an acceptable biocompatible implant material. The potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) were employed to characterize the corrosion rate and the electrochemical impedance. The corrosion resistance of the coated Mg alloys can be enhanced by optimizing the electrolyte concentrations for fabricating samples, and is enhanced after immersing the coated samples in simulated body fluid for more than 14days. The enhanced corrosion resistance after long-term immersion is attributed to a corrosion product layer formed on the sample surface. The inhibition mechanism of the corrosion process is discussed and presented with an animation. [Copyright &y& Elsevier]

Abstract: The electrochemical corrosion behavior of microarc oxidation (MAO) coatings produced at various oxidation times on AZ31 Mg alloys was studied in a simulated body fluid (SBF). The potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) were used to characterize the corrosion behavior. The influences of the MAO time on the microstructure and corrosion properties are discussed. The initial porosity of the MAO coating was evaluated by the potentiodynamic polarization method. Post-corrosion phase identification showed that hydroxyapatite (HA) was formed on the surface of the samples. The ratio of Ca/P in HA was determined by the X-ray Fluorescence (XRF) technique. A physical model of the corrosion process with equivalent circuits at different corrosion stages is proposed. [Copyright &y& Elsevier]

Abstract: This paper addresses the effect of pulse frequency on the corrosion behavior of microarc oxidation (MAO) coatings on AZ31 Mg alloys in simulated body fluid (SBF). The MAO coatings were deposited by a pulsed DC mode at four different pulse frequencies of 300Hz, 500Hz, 1000Hz and 3000Hz with a constant pulse ratio. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests were used for corrosion rate and electrochemical impedance evaluation. The corroded surfaces were examined by X-ray diffraction (XRD), X-ray fluorescence (XRF) and optical microscopy. All the results exhibited that the corrosion resistance of MAO coating produced at 3000Hz is superior among the four frequencies used. The XRD spectra showed that the corrosion products contain hydroxyapatite, brucite and quintinite. A model for corrosion mechanism and corrosion process of the MAO coating on AZ31 Mg alloy in the SBF is proposed. [Copyright &y& Elsevier]