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Losses of organic matter in the outer layers of bunker silos covered with conventional polyethylene ( PE) plastic can be substantial due to oxygen transmission through the plastic top-covering film during the post-ensiling storage period. The effect of two silo covering materials, oxygen barrier ( OB) film (45 μm thickness) and clear PE film (50 μm thickness), as underlays to a white-on-black PE plastic top cover (120 μm thickness), was assessed in the outer layer of whole-plant maize silage stored in three large bunker silos in the People's Republic of China. Samples of the crop at harvest and of silage from the upper 45 cm layer at 5 months post-ensiling, prior to removal of silage for feed-out, were analysed for DM, fermentation profile and chemical composition. Loss of OM was estimated from concentrations of ash in the crop at harvest and in the silage. Differences between underlay films in silage fermentation profile were small. Silage protected with OB underlay film had higher mean concentration of starch ( p < .008) and higher mean NDF digestibility ( p < .003) than silage under PE underlay film. Concentrations of ash were lower ( p < .001) for silage covered with OB film than for PE film in all three trials. Mean estimated losses of OM were 170 g/kg for OB underlay film and 232 g/kg for PE underlay film ( p < .001), and whole-silo estimated net economic benefits to OB underlay film ranged from 0.17 to 0.74 US $ per tonne fresh crop ensiled. [ABSTRACT FROM AUTHOR]

Silage making involves preserving forage crops by fermentation of water-soluble carbohydrates (sugars) to organic acids. The fermentation is relatively uncontrolled and inadequate acidification can allow the growth of undesirable microorganisms such as enterobacteria and clostridia. Ingress of oxygen to the outer layer of the silo or bale during the storage period encourages growth of yeasts and moulds. Mycobacterium bovis may survive in silages with pH above 5.0. Outgrowth of clostridia in aerobically deteriorating silage can lead to high counts of butyric acid spores in silage that can contaminate milk and cheese. Milk may be contaminated with Penicillium toxins and be rejected for containing antibiotics. Specific disease risks to livestock from poorly preserved silage include bacterial endotoxicosis, listeriosis, botulism, mycotoxicosis and nitric acid poisoning in addition to reduced feed value. Rapid acidification is essential once the crop is ensiled to restrict the growth of enterobacteria, listeria and clostridia. Oxygen barrier film, in addition to reducing loss of dry matter during the storage period, prevents clostridial outgrowth in the outer layer of the silo and is also likely to reduce the risk of listeriosis. [ABSTRACT FROM AUTHOR]

Losses of dry matter and metabolisable energy (ME) occur in silage making due to delayed harvest and also between field and feed trough due to fermentation and aerobic spoilage. Farmers should aim to exert greater control of silage making operations to improve timeliness of harvest and to minimise losses of nutrients. Concentrate input per unit of milk production is often higher than optimal which is more often a reflection of low silage quality than of wasteful overfeeding. A week's delayed harvest of grass is estimated to incur a net cost of 13 pence per cow per day of winter feeding. Mowing a dry crop and spreading it out to maximise rate of water loss during the wilting period can reduce losses in the field. Consolidation of crop in the silo to achieve a minimum fresh weight density of 700 kg/m3 and dry matter (DM) density of 210 kg/m3 will help to minimise losses during the storage period, paying particular attention to the outermost layer which should be covered with an oxygen barrier film. A feed-out progression rate of at least 1 metre per week in winter and 1.5 to 2 metres per week in summer, coupled with harvesting a clean crop with low yeast and mould counts will help to reduce losses during feed-out. Many bunker silos are too old, too small, have no safety rail and are over-filled. Safety issues should be considered at all stages of silage making. Appropriate steps should be taken wherever possible to minimise risk of injury. [ABSTRACT FROM AUTHOR]

A meta-analysis was undertaken of 51 comparisons of standard polyethylene film with oxygen barrier ( OB) film in covering systems for bunker silos, unwalled clamp silos and bales. Mean losses of DM or OM during storage from the top 10 to 60 cm of bunker and clamp silos were 195 g kg−1 for standard film and 114 g kg−1 for OB film systems (41 sets of data, P < 0·001), while mean total losses of DM from baled silage were 76·8 g kg−1 for standard film and 45·6 g kg−1 for OB film systems (10 sets of data, P < 0·001). Top surface silage judged subjectively to be inedible was 107 and 29·6 g kg−1 for standard film and OB film systems respectively (5 sets of data, P = 0·02). Aerobic stability was 75 h for silage stored under standard film system and 135 h for silage stored under OB film system (11 sets of data, P = 0·001). It is concluded that the OB film system reduces losses from the outer layers of silos and from bales and increases the aerobic stability of silage in the outer layers of silos. [ABSTRACT FROM AUTHOR]

When silage is exposed to air on opening the silo, or after its removal from the silo, fermentation acids and other substrates are oxidized by aerobic bacteria, yeasts and moulds. The aerobic stability of silage is a key factor in ensuring that silage provides well-preserved nutrients to the animal with minimal amounts of mould spores and toxins. In this paper, key findings and recent developments are reviewed, and findings of recent research are integrated in terms of four themes: (i) the most significant biochemical and microbiological factors, (ii) physical and management factors, (iii) type of additive and (iv) silo sealing. The development of yeasts and moulds during plant growth, and during field wilting or storage, and the concentration of undissociated acetic acid in silage are important microbiological and biochemical factors affecting aerobic stability. Silage density and porosity are key physical factors that affect the rate of ingress of oxygen into the silage mass during the feed-out period. A target for potential silage aerobic stability is 7 d including time in the feed trough. To achieve this target, speed of harvest should be coordinated with packing tractor weight to achieve a minimum silage density by the time of feed-out of 210 kg DM m−3, maximum proportional porosity of 0·4 and a rate of silage removal, which matches or exceeds the depth of air penetration into the silo. The use of additives to increase aerobic stability is advisable when there is the risk of these objectives not being met. Novel microbial approaches to solving the problem of silage aerobic deterioration are needed. [ABSTRACT FROM AUTHOR]