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• P leaching from hydrochar by acid is strongly linked to (post-)transition metals. • Achieving eluate pH < 1.5 is the prerequisite for complete P extraction. • P and metal leaching mechanisms from hydrochar are identified for the first time. • Efficient precipitation is easy, but the product quality needs improvement. • Hydrothermal conditions affect the overall P recovery efficiency. Hydrothermal liquefaction has the potential to exploit resources from municipal sewage sludge. It converts most organics into a liquid biofuel (biocrude), concentrates P in the solid residue (hydrochar), and consequently enables its efficient recovery. This study thoroughly evaluated the effects of extraction conditions on P and metal release from hydrochar by nitric acid. Among assessed factors, acid normality (0.02–1 N), liquid-to-solid ratio (5–100 mL/g), and contact time (0–24 h) had positive effects while decreasing eluate pH (0.5–4) improved leaching efficiencies of P and metals. Notably, eluate pH played a dominant role in P leaching and pH < 1.5 was crucial for complete extraction. P and metal leaching from hydrochar have strong interactions and their leaching mechanism was identified as product layer diffusion using the shrinking core model. This suggests that the leaching efficiency is susceptible to agitation and particle size but not temperature. Using 10 mL/g of 0.6 N HNO 3 for 2 h was considered the best extraction condition for efficient P leaching (nearly 100%) and minimization of cost and contaminants (heavy metals). Following extraction, adding Ca(OH) 2 at a Ca:P molar ratio of 1.7–2 precipitated most P (99–100%) at pH 5–6, while a higher pH (13) synthesized hydroxyapatite. The recovered precipitates had high plant availability (61–100%) of P and satisfactory concentrations of heavy metals as fertilizers in Canada and the US. Overall, this study established reproducible procedures for P recovery from hydrochar and advanced one step closer to wastewater biorefinery. [Display omitted] [ABSTRACT FROM AUTHOR]

The MUC (Montreal Urban Community) treatment plant produces approximately 270 tons of dry sludge daily (270 tds/day) during the physico-chemical treatment of wastewater. Recently, this treatment plant endowed a system of drying and granulation of sludge for valorization as an agricultural fertilizer having a capacity of 70 tds/day (25% of the daily sludge production). However, the metal content (mainly Cu and Cd) of the sludge surpasses the norms for biosolids valorization. In order to solve this problem, a demonstration project, from the lab scale to the industrial pilot plant, was carried out to test the Metix-AC technology for the removal of metals. A strongly metal-loaded filtrate was generated during the sludge decontamination. Tests concerned the study of the metal recovery by total precipitation and selective precipitation, as well as the use of alternative products for the metal precipitation. Other works consisted to simulate the acid filtrate recirculation from the decontaminated sludge (25% of the total volume) in the untreated sludge (75% of the total volume) intended for the incineration. The total precipitation with hydrated lime appeared effective for the recovery of metals (87% Cd, 96% Cr, 97% Cu, 98% Fe, 71% Ni, 100% Pb, 98% Zn). However, this option entails the production of an important quantity of metallic residue, which should be disposed of expensively as dangerous material. The selective iron precipitation does not appear to be an interesting option because the iron in solution within the leached sludge was principally present in the form of ferrous iron, which cannot be precipitated at pH lower than five. On the other hand, the use of commercial precipitating agents (TMT-15, CP-33Z, CP-NB and CPX) without pH adjustment of filtrate gave good results for the recovery of Cu and, to a lesser degree for the recovery of Pb. However, the efficiency for the other metals' (Cd, Cr, Fe, Ni and Zn) recovery was weaker (< 25%). Finally, the acid filtrate recirculation containing solubilised metals in untreated sludge destined for incineration appears to be the most interesting option. Metals in solution in the acid filtrate, precipitate or adsorb effectively (97% Cd, 97% Cr, 99% Cu, 82% Ni, 100% Pb and 87% Zn) on the solids of the untreated sludge. Moreover, TCLP tests were done on ashes produced during the incineration of sludge mixed with the acid filtrate produced during sludge decontamination. These tests showed that there were no significant differences, as regards the extractability of metals, between such ashes and those produced during the untreated sludge incineration without addition of filtrate. Therefore, it was predictable that this method can respect the current environmental standards required by the different governmental authorities. [ABSTRACT FROM AUTHOR]