1. Thermo-Mechanical Characterization of a Hybrid Reinforced Photopolymer Composite via DLP 3D Printing
- Author
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Ekuase Okunzuwa Austine, Fareed Dawan, and Patrick Mensah
- Subjects
Toughness ,Materials science ,Nanocomposite ,law ,Basalt fiber ,Ultimate tensile strength ,Composite number ,Carbon nanotube ,Composite material ,Elastic modulus ,Tensile testing ,law.invention - Abstract
The application of 3D printing in diverse industries is continuously on the increase because of its enormous benefits. However one drawback of using this techniques is the weak mechanical parts it produce. Recent studies have included carbonnanotubes (CNTs) into printed parts to improve strength using the DLP 3D techniques. Increasing the CNTs in nanocomposites decreases the mechanical properties as the CNTs absorb the UV-light irradiation meant for polymerization. This research consider basalt fillers as an alternative and CNTs/basalt hybrid reinforcement for better performance. A 5-20m long multiwall carbon nanotube of diameter 30nm and 10m chopped basalt fiber (BA) of diameter 10-19m were used as the reinforcements. A commercially available Phrozen nylon-like photoresin of viscosity 7mm2/s was used as the matrix. A Phrozen Shuffle 3D printer was used to print dog-bone specimens according to tensile test standard ASTM D638 for composites. Mono-fillers composites of 0.1 wt%CNT, 0.3wt%CNT and 0.1wt%BA, 0.3wt%BA were printed. Bi-fillers composites were printed by vary the CNTs from 0.05wt% to 0.2wt% and the Basalt fiber from 0.1wt% to 0.3wt%. Fillers were mixed with the resins by ultra-sonication method. Samples were characterized by performing mechanical tests with the MTS and decomposition thermal test was performed by the TGA. The Fourier transformation infra-red spectroscopy (FTIR) was used to evaluate double bond conversion and SEM instrument was used to characterize the fractured surface of each samples. Basalt mono-filler composite had better mechanical property than CNTs mono-filler composite. Increasing the wt% of CNTs in the hybrid composite decreases the tensile strength, elastic modulus and toughness while increasing wt% of basalt filler increases these properties. Composite samples with lower wt% of fillers had higher C=C conversion as UV-light could penetrate for greater level of polymerization resulting
- Published
- 2020
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