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• Brevibacillus parabrevis keratinase was expressed, purified and characterized. • The enzyme exhibits no collagenolytic activity. • The thermostability of the keratinase was signficantly improved by site-directed mutagenesis. • The enzyme displayed promising application potential in leather industry. Keratinase is capable of distinctive degradation of keratin, which provides an eco-friendly approach for keratin waste management towards sustainable development. In this study, the recombinant keratinase (KERBP) from Brevibacillus parabrevis was successfully expressed in Escherichia coli. The purified KERBP had the specific activity of 6005.3 U/mg. It showed remarkable tolerance to various surfactants and also no collagenolytic activity. However, the moderate thermal stability limited its further application. Thus, protein engineering was further adopted to improve its stability. The variants of T218S, S236C and N181D were constructed by site-directed mutagenesis and combinatorial mutagenesis. Compared with the wild type, the t 1/2 at 60 °C for the variants T218S, S236C and N181D were 3.05-, 1.18- and 1-fold increase, respectively. Moreover, the double variants N181D-T218S and N181D-S236C significantly improved thermostability with 5.1 and 2.9 °C increase of T 50 , and prolonging t 1/2 at 60 °C with 4.09 and 1.54-fold, respectively. And the catalytic efficiency of the T218S and N181D-T218S variants was also significantly improved. Furthermore, the keratinase displayed favorable ability to dehair wool from skin within 7 h, which showed potential in leather dehairing. Our work contributes to a further insight into the thermostability of keratinase and offers a promising alternative for industrial leather application. [ABSTRACT FROM AUTHOR]

A novel keratinase was mined and expressed in Escherichia coli BL21 (DE3) via function-driven screening with fosmid library. The catalytic properties of purified keratinase were investigated in detail following enzyme purification. The recombinant keratinase was purified to homogeneity with an estimated molecular weight of 26 kDa using nickel affinity chromatography, of which the optimal reaction pH and temperature were 10.0 and 55 °C, respectively. It could remain stable at pH 5.0–12.0 and 40–60 °C. Metal ions such as Ca 2+ , Mn 2+ , Ag + , Na + , Mg 2+ , Li + , Sn 2+ (1 mM) displayed positive influence on keratinase, and particularly, Ca 2+ exhibited remarkable improvement effect by 2.6 folds. It was strongly inhibited by PMSF as a protease inhibitor. On the contrary, it could be obviously activated by various surfactants, such as Tween 40 and Triton X-114. The recombinant keratinase showed high specificity towards casein, soluble keratin, BSA, and wool. The keratinase could efficiently degrade the feathers, which demonstrated its applicable potential for biodegradation of keratin wastes and regeneration of soluble protein. [ABSTRACT FROM AUTHOR]

Dehairing is a high pollution process in leather industry. Conventionally, the lime-sulfide mediated chemical process for dehairing would lead to the discharge of pollutants and corrosion of industrial equipment. Concerning these problems, keratinase has become a promising candidate for dehairing process in recent years. In this study, a keratinase-producing bacterium was isolated from sheepfold soil and identified as Brevibacillus parabrevis CGMCC 10798 based on the biochemical characteristics and molecular identification. The keratinase was purified to electrophoretic homogeneity with 17.19% of recovery, 13.18 folds of purification and an estimated molecular weight of 28 kDa. The enzyme exhibited high keratinase activity and no collagenase activity. Besides, the keratinase showed optimal activity at 60 °C and pH 8.0. The enzyme activity could be significantly increased in the presence of Na + and Ca 2+ . And it was inhibited by EDTA, and PMSF, which indicated that the keratinase belongs to serine-metallo protease. The enzyme could remain stable in the presence of surfactants. Especially, 5 mM Tween 40 and Triton 100 could improve the activity by 11% and 30%, respectively. Moreover, B. parabrevis keratinase could completely dehair goat wool within 7 h, which indicated its application potential in leather industry. [ABSTRACT FROM AUTHOR]

Keratinases are unique among proteolytic enzymes for their ability to degrade recalcitrant insoluble proteins, and they are of critical importance in keratin waste management. Over the past few decades, researchers have focused on discovering keratinase producers, as well as producing and characterizing keratinases. The application potential of keratinases has been investigated in the feed, fertilizer, leathering, detergent, cosmetic, and medical industries. However, the commercial availability of keratinases is still limited due to poor productivity and properties, such as thermostability, storage stability and resistance to organic reagents. Advances in molecular biotechnology have provided powerful tools for enhancing the production and functional properties of keratinase. This critical review systematically summarizes the application potential of keratinase, and in particular certain newly discovered catalytic capabilities. Furthermore, we provide comprehensive insight into mechanistic and molecular aspects of keratinases including analysis of gene sequences and protein structures. In addition, development and current advances in protein engineering of keratinases are summarized and discussed, revealing that the engineering of protein domains such as signal peptides and pro-peptides has become an important strategy to increase production of keratinases. Finally, prospects for further development are also proposed, indicating that advanced protein engineering technologies will lead to improved and additional commercial keratinases for various industrial applications. [ABSTRACT FROM AUTHOR]

• A promoter screening system of keratinase expression was constructed. • Promoter engineering significantly improved the keratinase activity by 16-fold. • Scale-up fermentation resulted in the highest keratinase activity of 16,860 U/mL. • The keratinase showed potential in biodegradation of feather wastes. Keratinases are promising alternatives over ordinary proteases in several industrial applications due to their unique properties compared with their counterparts in the protease categories. However, their large-scale industrial application is limited by the low expression and poor fermentation efficiency of keratinase. Here, we demonstrate that the expression level of keratinase can be improved by constructing a more efficient enzyme expression system hereby enables the highest production titer as regarding recombinant keratinase production to date. Specially, ten promoters were evaluated and the aprE promoter exhibits a significant promotion of keratinase (kerBv) titer from 165 U/mL to 2605 U/mL in Bacillus subtilis. The batch fermentation mode resulted in a maximum keratinase activity of 7176 U/mL at 36 h in a 5-L fermenter. Furthermore, the extracellular keratinase activity attained up to 16,860 U/mL via fed-batch fermentation within 30 h. The combination of keratinase with l -cysteine brings about 66.4 % degree of degradation of feather. Our work provides a new insight into the development of efficient keratinase fermentation processes with B. subtilis cell factory. [ABSTRACT FROM AUTHOR]