Search

This study analyzed the effects of hygrothermal conditions on the single-lap shear strength of a carbon fiber/poly-ether-ketone-ketone (CF/PEKK) thermoplastic composite material fabricated by induction welding. Specimens were exposed to an 85 °C/85% environment using a temperature and humidity chamber to identify the effect of moisture on single-lap shear strength, while their moisture saturation was assessed through weight measurement. Single-lap shear strength tests were performed on the dried and saturated specimens at 25 °C and 100 °C to 180 °C at 20 °C intervals. At 160 °C, the strength of the CF/PEKK thermoplastic composites rapidly declined to 76% (dried specimens) and 78% (moist specimens). The fracture surfaces and failure modes were analyzed using scanning electron microscopy images, which confirmed an increase in the degraded areas and naked fibers at higher testing temperatures. In addition, it was found that exposure to a moist environment changes the failure mode from fiber bundles and fiber/matrix failure to naked fiber and matrix failure owing to the reduction in interfacial adhesion properties. The findings confirmed that hygrothermal conditions directly affect the degradation of the CF/PEKK thermoplastic composites and that a rapid reduction in the single-lap shear strength occurs above Tg. [ABSTRACT FROM AUTHOR]

This paper presents details of the mechanical properties related to the static and fatigue strength of carbon fiber reinforced polyetherketoneketone (CF/PEKK) thermoplastic induction-welded composite joints. To better understand the process parameters, the finite element modeling (FEM) of the heat distribution was analyzed based on the generator power, coil coupling distance, coil moving speed, frequency, compaction force, and coil geometry while maintaining the optimal coil speed. The temperature behavior calculated using the simulation model exhibited good agreement with experimental results. A microscopic inspection, non-destructive test (NDT) was conducted to check the morphology characteristics of the welded joints. To check the mechanical performance of the induction-welded specimens, single-lap shear strength (SLSS) tests under static and cyclical fatigue loading conditions were conducted to check the weld qualities from a practical perspective. The mechanical testing results indicated that the static and cyclical fatigue specimens were dominated by a cohesive failure mode with a light fiber tear (LFT). These results suggested that using the optimal process parameters based on multi-physics FEM simulation could potentially improve mechanical performance. [ABSTRACT FROM AUTHOR]