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During waste heat recovery applications, thermoelectric (TE) materials experience thermal gradients and thermal transients, which produce stresses that scale with the TE material's coefficient of thermal expansion (CTE). Thus, the temperature-dependent CTE is an important parameter for the design of mechanically robust TE generators. For three skutterudite thermoelectric compositions, n-type Co0.95Pd0.05Te0.05Sb3 (with and without 0.1 at. % cerium doping) and p-type Ce0.9Fe3.5Co0.5Sb12, the CTE was measured using two methods, i.e. X-ray diffraction on powder and bulk specimens and dilatometry on bulk specimens. Each bulk specimen was hot pressed using powders milled from cast ingots. Between 300 K and 600 K, the mean CTE values were 9.8–10.3 × 10−6 K−1 for the non-cerium-doped n-type, 11.6 × 10−6 K−1 for the 0.1 at. % cerium-doped n-type and from 12.7 to 13.3 × 10−6 K−1 for the p-type. In the literature, similar CTE values are reported for other Sb-based skutterudites. For temperatures >600 K, an unrecovered dilatational strain (perhaps due to bloating) was observed, which may impact applications. Also, the submicron particle sizes generated by wet milling were pyrophoric; thus, during both processing and characterization, exposure of the powders to oxygen should be limited. [ABSTRACT FROM PUBLISHER]

Effective models of the mechanical behavior of thermoelectric materials under device conditions require knowledge of temperature-dependent elastic properties. Between room temperature and 600 K, resonant ultrasound spectroscopy measurements of three skutterudite thermoelectric materials, i.e. n-type Co0.95Pd0.05Te0.05Sb3 (both with and without 0.1 at.% cerium dopant) and p-type Ce0.9Fe3.5Co0.5Sb12, showed that the Young's and shear moduli decreased linearly with temperature at a rate of −0.021 GPa/K to −0.032 GPa/K, and −0.011 GPa/K to −0.013 GPa/K, respectively. In contrast, the Poisson's ratio was approximately 0.22 for the three materials and was relatively insensitive to temperature. For temperatures >600 K, the elastic moduli decreased more rapidly and resonance peaks broadened, indicating the onset of viscoelastic behavior. The viscoelastic relaxation of the moduli was least for Ce-doped n-type material, for which grain boundary precipitates may inhibit grain boundary sliding which in turn has important implications concerning creep resistance. In addition, powder processing of the n- and p-type materials should be done cautiously since submicron-sized powders of both the n- and p-type powders were pyrophoric. [ABSTRACT FROM PUBLISHER]