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This study is the first of two companion papers using hyperspectral data to generate predictive models of oil sand ore and froth characteristics as a potential new means for process control. In Alberta, Canada, shallow oil sands deposits are accessed by surface mining and crushed ore is transported to a processing plant for extraction of bitumen using flotation processes. The ore displays considerable variability in clay, bitumen, and fines which affects their behavior in flotation units. Using oil sand ore spanning a range of bitumen and fines characteristics, flotation experiments were performed to generate froth in a batch extractor to determine ore processability (e.g., separation performance) and froth characteristics (color, bitumen, solids). From hyperspectral observations of ore, models can predict the %bitumen content and %fines (particle passing at 44 and 3.9 µm) of ore but the models with highest r2 (>0.96) predict the solids/bitumen of froth and the processability of ore. Spectral observations collected on ore upstream of the separation vessels could therefore offer a first order assessment of froth quality for an ore blend before the ore enters the plant. These models could also potentially be used to monitor and control the performance of the blending process as another means to control the performance of the flotation process. [ABSTRACT FROM AUTHOR]

This is the second part of a study of predictive models of oil sand ore and froth characteristics using infrared hyperspectral data as a potential new means for process control. In Alberta, Canada, bitumen in shallow oil sands deposits is accessed by surface mining and then extracted from ore using flotation processes. The ore displays variability in the clay, bitumen, and fines content and this variability affects the separability and product quality in flotation units. Flotation experiments were performed on a set of ore samples of different types to generate froth and determine the ore processability (e.g., separation performance) and froth characteristics (bitumen and solids content, fines distribution). We show that point spectra and spectral imagery of good quality can be acquired rapidly (<1 s and <15 s, respectively) and these capture spectral features diagnostic of bitumen and solids. Ensuing models can predict the solids/bitumen (r2 = 0.88) and the %fines and ultrafines (particle passing at 3.9 and 0.5 µm) content of froth (r2 = 0.8 and 0.9, respectively). The latter model could be used to reject froth with a high solids content. Alternately, the strength of the illite-smectite absorption observed in froth could be used to retain all the samples above a pre-defined processability. Given that point spectrometers can currently be acquired for less than half the cost of an imaging system, we recommend the use of the former for future trials in operating environments. [ABSTRACT FROM AUTHOR]