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In this study, the microstructure-dependent corrosion of fine-grained Mg-4Li-3Al-Zn alloys in the chloride containing solutions is described. The materials were processed using extrusion with a forward-backward oscillating die. The Mg-4Li-3Al-Zn alloys were extruded from Ø40 to Ø4 mm (R1= 10:1, λ1 = 100), and also from Ø40 to Ø1 mm (R2= 40:1, λ2 = 1600); the resulting microstructures were then analyzed. The results show that the corrosion of both alloys is strongly dependent on the processing parameters (mainly extrusion ratio), which in turn have a significant influence on the recrystallization stage. Interestingly, the higher the extrusion ratio, the lower the corrosion resistance of the alloy. The decreasing corrosion resistance of the alloy deformed at a higher extrusion ratio is related to the grain growth resulting from the more intense recrystallization processes that occurred during KoBo extrusion. [ABSTRACT FROM AUTHOR]

The present study investigates the correlation between mechanical properties and resistance to corrosion of hydrostatically extruded aluminum alloy 7075. Supersaturated solid solutionized samples undergo a plastic deformation process, followed by both natural and artificial aging. Furthermore, two types of hydrostatic extrusion are applied to the samples: single-stepped and double-stepped. This process is shown to influence grain refinement and the precipitation process, resulting in changes in the electrochemical properties of the samples. Hydrostatic extrusion combined with aging is shown to cause an increase in mechanical strength ranging from 50 MPa to 135 MPa in comparison to coarse-grained sample subjected to T6 heat treatment. The highest value of tensile strength is obtained for a sample subjected to single-step hydrostatic extrusion followed by natural aging. This strength increase is caused by refinement of the microstructure, in addition to the small size and number of precipitates at the grain boundaries, which are coarsened by artificial aging. Hydrostatic extrusion is also shown to increase resistance to corrosion, with the T6-treated coarse-grained sample being most susceptible to corrosion attack. [ABSTRACT FROM AUTHOR]

The influence of grain boundaries and fine precipitation on the corrosion behavior was investigated in two model aluminum-lithium alloys, namely (in wt%) Al-1.6Li (lithium in a solid solution) and Al-2.3Li (lithium in the form of AlLi precipitation), subjected to three different severe plastic deformation (SPD) treatments which refined the microstructure of the alloys to the ultrafine grain size. The SPD techniques used in the experiments were equal channel angular pressing (ECAP), hydrostatic extrusion (HE), and extrusion-torsion (ET). The corrosion behavior was examined using a potentiodynamic polarization test, electrochemical impedance spectroscopy, and an immersion test followed by a SEM surface analysis. The electrochemical tests were conducted in a 0.1 M NaSO solution added with 100 ppm of Cl. The immersion tests (48 h) were performed in a 3.5% NaCl solution at room temperature. The results indicate that the pitting potential, pit number, and stability of the passive layer formed on the surface of the substrates undergo changes depending on the average grain size and the presence of precipitation or its lack. The corrosion resistance, examined in the solution mentioned above, appears to increase with decreasing average grain size. The ET method gave the microstructure with the lowest corrosion resistance. [ABSTRACT FROM AUTHOR]

Abstract: This paper presents the results concerning the microstructural refinement of the industrial 6060 aluminium alloy processed by severe plastic deformation (SPD). The high level of plastic deformation was achieved using the three methods: hydrostatic extrusion (HE), equal channel angular extrusion (ECAE) and extrusion torsion (ET), which differed in the dynamics of the loading, intensity and homogeneity of the plastic strain field. Microstructure analyses were performed before and after SPD deformation using a transmission (TEM) and a scanning electron microscope (SEM). The refined microstructures were examined qualitatively and quantitatively by the stereological methods and computer image analyses. The microstructure of the industrial 6060 aluminium alloy after deformation was characterized by an average grain size of about 0.4μm. The results show that the precipitates strongly affect the degree of refinement and the mechanism of microstructural transformations. During the SPD, the second phase particles break apart and homogenize. The HE method generates the largest increase of the volume fraction of the small primary particles. Moreover, the HE process is most effective in reducing the primary particle size. During HE and ECAE processes the second phase precipitates dissolve partially and change their shape. [Copyright &y& Elsevier]

A hexagonal close-packed-structure WE43 alloy was extruded without any preheating of the initial billet using extrusion with an oscillating die to improve the corrosion and mechanical properties. The WE43 alloy was extruded at high ratios of R 1 5:1, R 2 7:1 and R 3 10:1. Electron back-scatter diffraction and transmission electron microscopy were used to determine the microstructural properties of the alloys. The influence of the extrusion method and the extrusion ratios on the corrosion and mechanical properties were investigated. Electrochemical tests were performed, and the corrosion damage was inspected. Tensile tests were made using micro specimens. When compared to conventional extrusion, the microstructural changes obtained with the KoBo method at R 1 5:1 increased the corrosion resistance, which was not only due to the grain refinement, but also due to the intensity of the texture. A decline in the corrosion resistance of the alloys deformed at higher extrusion ratios was observed. This was a result of the massive plastic strain imposed by the KoBo die. The room-temperature mechanical properties of the KoBo-extruded alloys were improved. However, at higher temperatures the mechanical properties decreased due to the solutioning of tiny triple precipitates. • Properties of WE43 alloy after conventional extrusion versus SPD • The effect of extrusion method on the corrosion properties were investigated. • The effect of extrusion ratios on the corrosion properties were described • The influence of extrusion method on the mechanical properties were analyzed • The significance of extrusion ratios on the mechanical properties is shown [ABSTRACT FROM AUTHOR]