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This paper presents three variable step size P&O algorithms for optimizing the separation efficiency of a coalescing pump/deoiling hydrocyclone produced water treatment system. By continuously adjusting the pumping pressure, and subsequently the coalescing effect, the algorithms are used to minimize the oil concentration downstream the hydrocyclone. Due to the variable step size, the algorithms react rapidly to changes in the upstream produced water characteristics, at the same time as they reduce (or eliminate) steady-state oscillations. Based on both simulation and experimental testing, the study discusses advantages and disadvantages of the algorithms.

Summary A novel centrifugal pump that increases oil-droplet sizes in produced water has been developed. This paper investigates a concept of pumping-pressure optimization, with respect to downstream separation efficiency, for the new pump. The investigation shows that the coalescing centrifugal pump always increased the separation efficiency of a downstream hydrocyclone. Furthermore, it is shown that the pumping pressure can be adjusted to maximize the improvement. Experimental results demonstrate how pumping conditions that minimize the volume fraction of droplets with a diameter smaller than the cut size of the hydrocyclone maximize the separation efficiency. Finally, it is demonstrated how the concept of pumping-pressure optimization can be implemented in a typical produced-water-treatment plant.

A novel centrifugal pump, which increases oil droplet sizes in produced water, has been developed. This paper investigates a concept of pumping pressure optimization with respect to downstream separation efficiency, for the new pump. The investigation shows that the coalescing centrifugal pump always increases the separation efficiency of a downstream hydrocyclone. Furthermore, it is seen that the pumping pressure can be adjusted to maximize the improvement. Experimental results demonstrate how pumping conditions, which minimize the volume fraction of droplets with a diameter smaller than the cut size of the hydrocyclone, maximize the separation efficiency. Finally, it is exemplified how the concept of pumping pressure optimization can be implemented in a typical produced water treatment plant.