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The growth of oxide particles in FeCrAl- oxide dispersion strengthened steel (ODSS) considering an accident condition of the light-water reactor at above 1500 K was studied by using a high-temperature annealing. Oxide particles grew from 9 nm to more than 50 nm as maximum at 1623 K for 27 h, with decreasing their number density in two orders of magnitude. Most of the oxide particles in 15Cr-7Al were identified as YAM or YAP, while the oxide particles in 15Cr-7Al-0.4Zr were identified trigonal Y 4 Zr 3 O 12 . Zr addition to 15Cr-7Al ODSS accelerated the growth of the oxide particles, which is quite contrary to the effect of Zr addition during sintering as suggested in the literature. The kinetics of coarsening was characterized by an equation of Ostwald ripening. The diffusion activation energies obtained in the present materials were quite larger than the conventional diffusion activation energy of Y in alpha-iron. Gibbs free energy of oxides should be considered to discuss the coarsening. [ABSTRACT FROM AUTHOR]

Increasing Cr content from 9 to 12 mass% leads to superior corrosion and high-temperature oxidation resistances, and usually changes microstructure from martensite to a ferrite. To make transformable martensitic type of 12CrODS steels that have superior processing capability by using α/γ phase transformation, alloy design was conducted through varying nickel content. The structure of 12CrODS steels was successfully modified from full ferrite to a transformable martensite-base matrix containing ferrite. This ferrite consists of both equilibrium ferrite and a metastable residual ferrite. It was shown that the fraction of the equilibrium ferrite is predictable by computed phase diagram and formation of the residual ferrite was successfully evaluated through pinning of α/γ interfacial boundaries by oxide particles. [ABSTRACT FROM AUTHOR]

The high-temperature oxidation behavior of pure Ni in air and Ar with and without 30 vol%HO at 1,000 °C was investigated to understand the effects of water-vapor on the resulting oxidation kinetics and scale structures. It was found that water-vapor significantly affected the morphology and scale structure of NiO. A duplex NiO scale with a powder-like outer and dense inner NiO layer developed when the Ni was oxidized in atmospheres containing water-vapor. The grain size of the dense inner NiO layer was much smaller than that formed in dry atmospheres. The growth of the powder-like NiO required outward diffusion of Ni and its continued formation occurred at the interface between the powder and dense NiO layers. The dense inner NiO layer grew outward and incorporated the powder-like NiO particles and the resulting grain size of the inner layer was smaller in the presence of water-vapor. The water-vapor is speculated to have prevented sintering of NiO particles during growth of the NiO scale. [ABSTRACT FROM AUTHOR]

Abstract: Tungsten is an effective element for solid-solution strengthening and is a ferrite former in 9CrODS ferritic steel, however excessive tungsten leads to Laves phase formation. Appropriate tungsten concentration in 9CrODS ferritic steel was found to be around 2mass%, which produces high temperature strength without Laves phase precipitation. The stress increment due to solid-solution strengthening by tungsten was characterized as relatively small, compared to enhanced ferrite formation, the so called residual α-ferrite. [Copyright &y& Elsevier]

Abstract: It is recognized that the high-temperature strength of 9Cr-ODS ferritic steels is maintained by the presence of a ferrite phase. In order to clarify the formation process of the ferrite phase, 9Cr-ODS ferritic steels containing various contents of Y2O3, i.e., 0mass%, 0.1mass%, 0.35mass%, and 0.7mass%, are prepared by means of mechanical alloying and hot-pressing. The ferrite phase is formed by the addition of 0.35mass% and 0.7mass% Y2O3; however, it is not formed for steels without and with 0.1mass% Y2O3 normalized for 1h at 1050°C. It is considered from the thermodynamic analyses that the pinning of the α–γ interface motion by the dispersed Y–Ti complex oxide particles can be attributed to the retention of the ferrite phase normalized at 1050°C, and this ferrite phase cannot be δ-ferrite that is in equilibrium with the γ-phase. [Copyright &y& Elsevier]

The effects of different percentages of oxygen and titanium on the mechanical properties and microstructure of 9Cr-ODS steel were investigated. It was shown that the high-temperature strength was drastically improved by controlling the atomic ratio between excess oxygen and titanium (x in TiOx) around 1.0. When x is around 1.0, the elongated alpha-grains containing the ultra-fine and close oxide particle dispersion were generated in addition to equiaxed martensite grains. Furthermore, the number density of oxide particle in the martensite grains increased. The control of phase transformation and oxide particle dispersion by adjusting oxygen and titanium contents should be a key technology to achieve superior high-temperature strength. [Copyright &y& Elsevier]

Oxide dispersion strengthened (ODS) steels are being developing for application as advanced fast reactor cladding and fusion blanket materials, in order to allow increased operation temperature. Oxidation testing of ODS steel was conducted under a controlled dry air atmosphere to evaluate the high temperature oxidation behavior. This showed that 9Cr-ODS martensitic steels and 12Cr-ODS ferritic steels have superior high temperature oxidation resistance compared to 11 mass% Cr PNC-FMS and 17 mass% Cr ferritic stainless steel. This high temperature resistance is attributed to earlier formation of the protective α-Cr2O3 on the outer surface of ODS steels. [Copyright &y& Elsevier]

Abstract: A successful example of high-Cr oxide dispersion strengthened (ODS) steels development is introduced with showing key technologies to overcome the issues to meet material requirements for next generation nuclear systems as well as fusion blanket systems. Corrosion issue requires Cr concentration more than 14wt.%, but aging embrittlement issue requires it less than 16wt.%. An addition of 4wt.%Al is effective to improve corrosion resistance of 16wt.%Cr-ODS steel in supercritical water (SCW) and lead–bismuth eutectics (LBE), while it is detrimental to high-temperature strength. An addition of small amount of Zr or Hf results in a significant increase in creep strength at 973K in Al-added ODS steels. Feasibility of high-Cr ODS steel without Al addition is assessed for fusion application in terms of corrosion resistance in SCW. [Copyright &y& Elsevier]

Abstract: This paper discusses the effects of small amount of Al contamination (<0.1wt%) on high-temperature strength and microstructure of the 9Cr–ODS steel. Increasing Al concentration degraded the ultimate tensile strength as well as the 0.2% proof stress at 973K and 1073K accompanied by decreasing fraction of the elongated grain, i.e., residual-α ferrite acting as reinforcement phase. The decrease of residual-α ferrite proportion provided by increasing Al is contrary to general behavior of conventional steels. Computer simulation on ferrite to austenite phase transformation suggested that the fine oxide dispersion in the elongated ferrite could be attributable to the preferential partitioning of Ti and W in ferrite than in austenite at hot-extrusion process. [Copyright &y& Elsevier]

Abstract: Various oxide dispersion strengthened (ODS) steels which have high Cr concentrations with and without Al addition were made by mechanical alloying method. Corrosion measurement was done in the closed system of super critical pressurized water (SCPW) at 783K with the pressure of 25MPa. In order to evaluate the mechanical properties and the effect of thermal aging, a miniaturized Charpy V notch (MCVN) test and tensile test were performed before and after aging at 773K up to 1000h. The susceptibility to stress corrosion cracking (SCC) of high Cr-ODS steels was evaluated by slow strain rate test (SSRT). The SSRT was performed in a simulated boiling water reactor (BWR) condition with high temperature oxygenated (8–10ppm) water at 561K and at a pressure of 7.8MPa. Strain rates were ranging from 1×10−4 to 3×10−7 s−1. The high Cr-ODS steels showed a better resistance to corrosion than SUS316L stainless steel in SCPW. The 14Cr and 16Cr-ODS steel did not suffer from aging embrittlement at 773K for 1000h. The ODS steels showed no susceptibility to SCC at strain rates from 1×10−4 to 3×10−7 s−1. [Copyright &y& Elsevier]