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This work concerns two stages of research into plasma nitriding (change of nitriding steel and modification of nitriding parameters). In the first stage, pins obtained from currently used steel were compared with pins made of an alternative material available on the market, using the same nitriding process parameters. As a result of the metallographic tests carried out, in the first case, the presence of a thin, porous, and heterogeneous nitrided layer or its absence was found, with the core in its raw state and not thermally improved. In the second case, the presence of a nitrided layer of small thickness with noticeable porosity on the surface of the sample was found, but with a core after heat treatment (incorrect process parameters). Therefore, modification of the parameters of the nitriding process was proposed, in terms of a mixture of gases, currents, time, and temperature of the nitriding process. As a result, a satisfactory effective thickness of the nitrided layer was obtained, consisting of a white near-surface zone with ε and ε + γ′-type nitrides with a thickness of 8.7 to 10.2 µm, and a dark zone of internal nitriding with γ′ nitrides. The nitrides layer was continuous, compact, and well adhered to the steel surface. In the core of the samples, the presence of a fine-needle tempering sorbite structure with a small amount of fine bainite, which is correct for the steel after heat treatment and nitriding, was found. The most favorable parameters of the ion nitriding process were gas flow rate (1.5 L/min N; 0.4 L/min H; 0.3 L/min Ar); currents (BIAS—410 V 4.0 A, SCREEN—320 V 4.0 A); time (26 h and 35 min); and temperature (550 °C).

Within the presented research, effect of annealing on nature of corrosion damages of medium-nickel austenitic nodular cast iron castings, containing 5.5% to 10.3% Ni, was determined. Concentration of nickel, lower than in the Ni-Resist cast iron, was compensated with additions of other austenite-stabilising elements (manganese and copper). In consequence, raw castings with austenitic matrix structure and gravimetrically measured corrosion resistance increasing along with nickel equivalent value EquNi were obtained. Annealing of raw castings, aimed at obtaining nearly equilibrium structures, led to partial austenite-to-martensite transformation in the alloys with EquNi value of ca. 16%. However, corrosion resistance of the annealed alloys did not decrease in comparison to raw castings. Annealing of castings with EquNi value above 18% did not cause any structural changes, but resulted in higher corrosion resistance demonstrated by smaller depth of corrosion pits.

In this paper, the effect of changes the parameters of heat treatment on the structure and the degree of elements segregation was determined, in the context of corrosion resistance of ductile iron Ni-Mn-Cu, containing 7.2% Ni, 2.6% Mn and 2.4% Cu. In the condition after casting, castings of austenitic matrix and 160HBW hardness were obtained. The achieved castings were soaked at 450, 550 and 650°C for 4, 8 and 12 hours, then cooled down at the ambient air. In most cases, the heat treatment resulted in a change in the castings matrix, had the consequence of increasing their hardness in comparison to raw castings. Increasing the temperature and prolonging soaking time resulted in increasing the degree of transformation of austenite, while reducing the degree of elements segregation. This led to the formation of slightly bigger number of pitting due to corrosion, but not so deep and more evenly distributed in comparison to raw castings. Wherein the results of corrosion tests show that heat treatment of castings did not significantly change their corrosion resistance in comparison to raw castings, in contrast to the significant increase in mechanical properties.

The paper presents influence of soaking parameters (temperature and time) on structure and mechanical properties of spheroidal graphite nickel-manganese-copper cast iron, containing: 7.2% Ni, 2.6% Mn and 2.4% Cu. Raw castings showed austenitic structure and relatively low hardness (150 HBW) guaranteeing their good machinability. Heat treatment consisted in soaking the castings within 400 to 600°C for 2 to 10 hours followed by air-cooling. In most cases, soaking caused changes in structure and, in consequence, an increase of hardness in comparison to raw castings. The highest hardness and tensile strength was obtained after soaking at 550°C for 6 hours. At the same time, decrease of the parameters related to plasticity of cast iron (elongation and impact strength) was observed. This resulted from the fact that, in these conditions, the largest fraction of fine-acicular ferrite with relatively high hardness (490 HV0.1) was created in the matrix. At lower temperatures and after shorter soaking times, hardness and tensile strength were lower because of smaller degree of austenite transformation. At higher temperatures and after longer soaking times, fine-dispersive ferrite was produced. That resulted in slightly lower material hardness.

This work concerns two stages of research into plasma nitriding (change of nitriding steel and modification of nitriding parameters). In the first stage, pins obtained from currently used steel were compared with pins made of an alternative material available on the market, using the same nitriding process parameters. As a result of the metallographic tests carried out, in the first case, the presence of a thin, porous, and heterogeneous nitrided layer or its absence was found, with the core in its raw state and not thermally improved. In the second case, the presence of a nitrided layer of small thickness with noticeable porosity on the surface of the sample was found, but with a core after heat treatment (incorrect process parameters). Therefore, modification of the parameters of the nitriding process was proposed, in terms of a mixture of gases, currents, time, and temperature of the nitriding process. As a result, a satisfactory effective thickness of the nitrided layer was obtained, consisting of a white near-surface zone with ε and ε + γ′-type nitrides with a thickness of 8.7 to 10.2 µm, and a dark zone of internal nitriding with γ′ nitrides. The nitrides layer was continuous, compact, and well adhered to the steel surface. In the core of the samples, the presence of a fine-needle tempering sorbite structure with a small amount of fine bainite, which is correct for the steel after heat treatment and nitriding, was found. The most favorable parameters of the ion nitriding process were gas flow rate (1.5 L/min N; 0.4 L/min H; 0.3 L/min Ar); currents (BIAS—410 V 4.0 A, SCREEN—320 V 4.0 A); time (26 h and 35 min); and temperature (550 °C). [ABSTRACT FROM AUTHOR]

Results of a research on influence of chromium, molybdenum and aluminium on structure and selected mechanical properties of Ni-Mn- Cu cast iron in the as-cast and heat-treated conditions are presented. All raw castings showed austenitic matrix with relatively low hardness, making the material machinable. Additions of chromium and molybdenum resulted in higher inclination to hard spots. However, a small addition of aluminium slightly limited this tendency. Heat treatment consisting in soaking the castings at 500 °C for 4 h resulted in partial transformation of austenite to acicular, carbon-supersaturated ferrite, similar to the bainitic ferrite. A degree of this transformation depended not only on the nickel equivalent value (its lower value resulted in higher transformation degree), but also on concentrations of Cr and Mo (transformation degree increased with increasing total concentration of both elements). The castings with the highest hard spots degree showed the highest hardness, while hardness increase, caused by heat treatment, was the largest in the castings with the highest austenite transformation degree. Addition of Cr and Mo resulted in lower thermodynamic stability of austenite, so it appeared a favourable solution. For this reason, the castings containing the highest total amount of Cr and Mo with an addition of 0.4% Al (to reduce hard spots tendency) showed the highest tensile strength. [ABSTRACT FROM AUTHOR]