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Currently, the flame retardancy of epoxy resin (EP) was achieved at the expenses of the transparency and/or toughness. In the present work, a phosphorus/nitrogen‐containing compound (FDNP) was synthesized by one‐pot method using 9,10‐dihydro‐9‐oxa‐10‐phospha‐phenanthrene‐10‐oxide, furfural and N‐phenyl‐p‐phenylenediamine as raw materials, and further adopted as a functional agent for epoxy resin. The results demonstrated that the FDNP remarkably improved the fire safety of EP. The incorporation of 4 wt% FDNP enabled EP to pass UL‐94 V‐0 rating test and achieve a limiting oxygen index value of 35.5%; meanwhile, the peak heat release rate, total heat release rate and total smoke release were significantly reduced by 41.3%, 41.6% and 72.5% as compared with the pure EP, respectively. What is more, the EP/4 wt% FDNP composite kept almost the same transparency of the pure EP, simultaneously its impact strength was more than doubled as that of the pure EP. Herein, the improved flame retardancy is contributed to a synergistic biphasic flame retardant effect including the formation of a compact protective carbon layer and the release of both non‐combustible gases and phosphorus‐containing radicals. [ABSTRACT FROM AUTHOR]

A nitrogen‐rich DOPO‐based phosphoramide (DPAPZ) was synthesized using aminopyrazine and 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) as raw materials, and blended with polycarbonate (PC) through melting method. The chemical structure of DPAPZ was validated by FTIR, 1H NMR and 31P NMR. The presence of DPAPZ endowed PC/DPAPZ composites with better fire safety and smoke suppression. With the incorporation of 6 wt% DPAPZ, PC/DPAPZ‐6 composite reached UL‐94 V‐0 rating and 30.2% of limiting oxygen index value. Simultaneously, the peak of heat release rate and total heat release of PC/DPAPZ‐6 were reduced by 44.8% and 47.0% as compared with the pure PC, respectively. The DPAPZ displayed bi‐phase flame retardant roles. In the gas phase, the decomposition of DPAPZ released phosphorus‐containing free radicals acting as the quencher of reactive H·/OH· and nonflammable NH3 diluting O2/combustible volatiles. In the condensed phase, the phosphorus‐containing components were dehydrated into metaphosphoric acid or polymetaphosphate covering the surface to protect the PC matrix from further combustion, and to promote the formation of a dense carbon layer to interrupt the transmission of O2 and volatiles between the combustion zone and the inner. The tensile strength of the composites displayed almost no change but the elongation at break decreased slightly with the addition of DPAPZ. [ABSTRACT FROM AUTHOR]

A novel P/N/Si-containing flame retardant (marked as DASO) was synthesized through an Atherton–Todd reaction between 9,10-dihydro-9-oxa-10-phospha-phenanthrene-10-oxide and aminophenyl silicone oil, and further used for reducing fire hazards of polycarbonate (PC). The chemical structure of DASO was verified via FTIR, 1H, and 31P NMR. Upon the incorporation of 2 wt% DASO, the FRPC composite achieved a high limiting oxygen index (LOI) of 32.2% and a desired UL-94 V-0 rating. In this case, the peak heat release rate (PHRR) and total smoke production (TSP) were reduced by 26% and 44% as compared with the pure PC, respectively. The improved fire safety contributed to the flame retardant roles of DASO in both the condensed phase and gas phase. The presence of DASO promoted the formation of dense and highly graphited char layer in the condensed phase, and released non-combustible gases and phosphorus-containing radicals in the gas phase. Furthermore, the FRPC composites displayed comparable elongation at break but a slightly reduced tensile and impact strength. [ABSTRACT FROM AUTHOR]

• A new facile of flame retardant with a good flame-retardant effect is developed. • Aluminum diethylphosphate (ADPO 2) and expandable graphite (EG) are applied into PU. • Different proportions of ADPO 2 and EG affect the flame retardant effect. • ADPO 2 and EG exhibited synergistic effect on flame retardancy and thermal behavior. In this work, aluminum diethylphosphite (ADPO 2) and expandable graphite (EG) exhibited synergistic effect and were introduced into polyurethane to improve the flame retardancy and thermal behavior. The structures were confirmed more denser than when added into either of the two. Additionally, the thermal performance and combustion behaviors of flame-retardant polyurethane were evaluated that when the ratio of ADPO 2 to EG was 1:2, the flame-retardant performance was better than that achieved at a ratio of 2:1; Finally, the thermodynamic properties could demonstrate that when the ADPO 2 -to-EG ratio was 1:2 (ADPO 2 5g and EG10g), the heat release rate (HRR) was 125 kW/m2, the lowest of all values, and was nearly half of the value without adding flame retardants. [ABSTRACT FROM AUTHOR]