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The effect of length scale on mechanical strength is a significant consideration for semiconductor materials. In III-V semiconductors, such as InSb, a transition from partial to perfect dislocations occurs at the brittle-to-ductile transition temperature (~150 °C for InSb). High temperature micro-compression reveals InSb to show a small size effect below the transition, similar to ceramics, while in the ductile regime it shows a size effect consistent with fcc metals. The source truncation model is found to agree with the observed trends in strength with size once the change in Burgers vector and bulk strength are taken into account.

The size dependence of the mechanical behavior of a single crystalline equiatomic FeCrCoMnNi single phase high entropy alloy was studied using in situ SEM microcompression. Electron back-scattered diffraction was used in conjunction with high-resolution scanning electron microscopy to identify the dominant slip system activated for accommodating plastic flow. The scaling of the yield strength with the size of the micropillar is discussed in comparison with the size dependence observed in face-centered and body-centered cubic single crystalline metals.

The thermal stability of evaporated copper–chromium alloy films was studied by correlating hardness trends from nanoindentation to nanostructural–compositional changes from transmission electron microscopy. In particular, the hardness evolution with ageing time at ambient and elevated temperatures of two compositions, dilute (Cu96Cr4) and chromium-rich (Cu67Cr33) solutions, was studied. Due to the negligible mutual miscibility of copper and chromium, the chosen solid solutions are trapped in metastable states as supersaturated solid solutions with face-centred cubic and body-centred cubic phases. Nano-mechanical probing of the nanostructural evolution as a function of temperature provided interesting insights into the phase separation of these systems.

The microthermomechanical behavior of a precipitation-hardenable Ni-48Ti-25Pd (at.%) shape memory alloy has been investigated as a function of temperature. Micropillars were fabricated within a large 〈145〉-oriented grain and compressed in situ in the SEM at elevated temperatures corresponding to the martensite and austenite phase transformation temperatures. The precipitation-strengthened alloys exhibited stable pseudoelastic behavior with little or no residual strains when near the transformation temperatures. In the plastic regime, slip was observed to occur via pencil glide, circumventing the fine scale precipitates along multiple slip planes.

Nanolaminates of Cu and W with a bilayer thickness ratio of 1:1 and individual layer thicknesses of 5, 20 and 100 nm were studied by using elevated temperature microcompression. Failure in all the multilayers with different interlayer thicknesses occurs by rupture of the W interlayers, resulting in local strain softening and shearing at ambient temperature and lateral plastic flow of the Cu layers confined between the harder W layers at lower stresses with increasing testing temperatures.

Friction and wear minimizing coatings are crucial for applications in combustion engines and medical implants. Their performance is typically limited by mechanical failure especially due to local overload. In this work, the contact damage creation, evolution, and final morphology of hydrogenated diamond-like carbon (DLC)-coated titanium (Ti) substrates are investigated. The influence of the DLC film thickness and the elastic–plastic deformation of the Ti on the contact damage are studied by microindentation and static finite-element analysis. Film thickness, indenter radius, and applied load as well as the elastic–plastic deformation of the Ti are shown to significantly affect contact damage. A failure plot is presented with the location of first failure in the DLC and compared to the experimental observation. In addition, a case study with variable fracture toughness of the DLC and its influence on the failure plot is shown. The stress distribution in the DLC follows a transition from a membrane-like to a plate-like deformation behavior upon increasing the DLC film thickness. Thin DLC films reveal increased cracking in the inner zone of the indent, while thicker DLC films reveal pronounced edge cracking. These edge cracks were correlated to pop-ins in force–displacement curves upon microindentation. Finally, a film thickness optimization process is presented for hard and brittle films on soft and ductile metallic substrates.

The deformation and failure mechanism of a multilayered thin film consisting of alternating soft Cu and hard TiN interlayers has been studied by in situ SEM compression of micro-pillars and finite element simulations. While the yielding of the multilayer is governed by the 'size-dependent' strength of Cu, the failure was found to occur by shearing of the columnar grains of TiN. At elevated temperatures of 200 and 400 °C, the yielding of the multilayers is governed by the stress-assisted diffusion of the Cu interlayers, which coalesce into microcrystals and grow into larger faceted crystals.

Indentation fracture experiments on aluminium-titanium nitride nanolaminates were conducted both inside and outside of a scanning electron microscope (SEM). Remarkably, indentation fracture toughness increases with increasing strength for bilayer thicknesses less than 10 nm. In addition, slower strain rates favour formation of lateral cracking while increasing rates favour formation of radial cracks. SEM movies show that an increase in radial crack length does not occur during the unloading cycle; this is due to flow of aluminium into the cracks during unloading and is a form of self-healing which should be applicable to metal-ceramic nanolaminates in general.

The elevated temperature mechanical response of a Zr-based bulk metallic glass (BMG) was examined using in situ microcompression in a scanning electron microscope at temperatures up to 387 °C. The flow stress was found to remain constant with temperature at ∼2 GPa below the glass transition temperature, T g . The magnitude of the stress drops/serrations in the stress–strain curve was found to increase with temperature. Above T g , plastic flow was observed to be homogeneous without any shear band formation.

The mechanical integrity of the interface between two adjacent cells in spruce late wood was studied by uniaxial compression of focused ion beam machined micro-pillars of double cell walls (DCW) containing the compound middle lamella (CML). The DCW reveals a lower yield strength and stiffness than the secondary cell wall (S2). Failure occurs by tearing of the interface between the first (S1) and second layers (S2) of the secondary cell wall exposing the internal arrangement of the microfibrils, while the CML remains intact.

Diamond ⟨100⟩- and ⟨111⟩-oriented nanopillars were fabricated by focused ion beam (FIB) milling from synthetic single crystals and compressed using a larger diameter diamond punch. Uniaxial compressive failure was observed via fracture with a plateau in maximum stress of ∼0.25 TPa, the highest uniaxial strength yet measured. This corresponded to maximum shear stresses that converged toward 75 GPa or ∼ G/7 at small sizes, which are very close to the ultimate theoretical yield stress estimate of G/2π.

The elevated temperature indentation response of a Zr-based bulk metallic glass (BMG) was examined using a novel in situ SEM indentation system modified with tip and sample heating. Hardness was found to linearly increase with temperature from 7 GPa at 25 °C to 7.6 GPa at 200 °C, while the modulus remained constant within measurement accuracy. Adhesion between indenter and the BMG was observed to increase with increasing temperature. Both the number and pointed morphology of the surface shear offset displacements were found to decrease with increasing temperature. Conversely, the magnitude of the load drops/serrations in the load displacement curve was found to increase dramatically with temperature. The transitions from smooth to serrated flow were observed to fall within the temperature–strain rate ranges observed by other researchers in uniaxial compression.

The deformation and failure of the secondary cell wall of Spruce wood was studied by in-situ SEM compression of micropillars machined by the focused ion beam technique. The cell wall exhibited yield strength values of approximately 160 MPa and large scale plasticity. High resolution SEM imaging post compression revealed bulging of the pillars followed by shear failure. With additional aid of cross-sectional analysis of the micropillars post compression, a model for deformation and failure mechanism of the cell wall has been proposed. The cell wall consists of oriented cellulose microfibrils with high aspect ratio embedded in a hemicellulose-lignin matrix. The deformation of the secondary wall occurs by asymmetric out of plane bulging because of buckling of the microfibrils. Failure of the cell wall following the deformation occurs by the formation of a shear or kink band.

We demonstrate that irradiation may enhance the plasticity in metallic glasses by increasing the free-volume content via micropillar compression experiments on an ion-irradiated bulk metallic glass (BMG). Results show that irradiation decreases the flow stress and enhances the shear band formation by lowering the magnitude of stress serrations in plastic flow regime. These results highlight that amorphous alloys can mitigate the deleterious affects of severe ion irradiation as compared to their crystalline counterparts.

Journal of Materials Research, 24 (8), ISSN:0884-2914, ISSN:2044-5326

Uniaxial compression experiments on 0.3, 1 and 3 mu m diameter micropillars of a Zr-based bulk metallic glass in as-cast, shot-peened and structurally relaxed conditions were conducted. Shear band formation and stable propagation is observed to be the plastic deformation mode in all cases, with no detectable difference in yield strength according to either size or condition. The limitations of uniaxial compression tests in assessing the influence of various material conditions on plasticity, when it is inhomogeneous in nature, are illustrated.

The dry sliding friction coefficient μ and the wear volume loss W, in a zirconium-based bulk metallic glass (BMG) under high-frequency (50 Hz) reciprocating conditions, were investigated with the objective of assessing the influence of free volume and crystallization on the wear behavior of amorphous metals. The BMG samples were annealed either below the glass transition temperature Tg to induce structural relaxation and hence reduce the free volume that controls plasticity through shear-band formation or above Tg to crystallize the amorphous BMG prior to wear testing. Results show that the wear behavior of both the as-cast and relaxed glasses was dominated by the oxidation of the surface layers. A sharp transition in the contact electrical resistance complemented by a marked increase in μ was noted. This was attributed to the formation of a thick tribo film with high oxygen concentration and its subsequent delamination. The μ values, before as well as after the transition, in the relaxed glasses were similar to those for the as-cast alloy. However, a gradual decrease in W with annealing temperature was observed. A good correlation between W and nanohardness was noted, implying that the intrinsic hardness in the BMGs controlled the wear rate.

By designing advantageous cellular geometries and combining the material size effects at the nanometer scale, lightweight hybrid microarchitectured materials with tailored structural properties are achieved. Prior studies reported the mechanical properties of high strength cellular ceramic composites, obtained by atomic layer deposition. However, few studies have examined the properties of similar structures with metal coatings. To determine the mechanical performance of polymer cellular structures reinforced with a metal coating, 3D laser lithography and electroless deposition of an amorphous layer of nickel-boron (NiB) is used for the first time to produce metal/polymer hybrid structures. In this work, the mechanical response of microarchitectured structures is investigated with an emphasis on the effects of the architecture and the amorphous NiB thickness on their deformation mechanisms and energy absorption capability. Microcompression experiments show an enhancement of the mechanical properties with the NiB thickness, suggesting that the deformation mechanism and the buckling behavior are controlled by the brittle-to-ductile transition in the NiB layer. In addition, the energy absorption properties demonstrate the possibility of tuning the energy absorption efficiency with adequate designs. These findings suggest that microarchitectured metal/polymer hybrid structures are effective in producing materials with unique property combinations.

Nanoindentation experiments were conducted on a Ni+ ion-irradiated Zr-based bulk metallic glass (BMG). The irradiation was carried out using 2.5, 5, 10 and 15 MeV ions and a flux of similar to 10(16) ions/cm(2). Post mortem imaging of the indents reveals a transition in the deformation mechanism of the irradiated regions from heterogeneous shear banding to homogeneous flow. Additionally, the load-displacement curves exhibit a transition from serrated to continuous flow with increasing severity of irradiation damage. The stress-strain response obtained from micro-pillar compression experiments complements the indentation response exhibiting a decrease in the flow stress and an `apparent' strain hardening at the lowest irradiation damage investigated, which is not observed in the as-cast alloy. (C) 2011 Elsevier B.V. All rights reserved.

The fatigue lives of a Zr-based bulk metallic glass (BMG) in the as-cast and shot-peened conditions were evaluated. Results suggest that shot peening does not cause significant enhancement of the fatigue performance of the BMG. Cracks were observed to nucleate in subsurface regions. This was attributed to the domination of the compressive residual stress field on the surface over deformation-induced plastic flow softening that otherwise leads to easy nucleation of shear bands which act like microcracks.

The mechanical behavior of single crystalline hydroxyapatite is examined through instrumented nano- and microindentation experiments on prism and basal planes. The results indicate that the c-axis orientation is stiff and hard, and significant anisotropy in properties was found. Nanoscale plasticity is observed in the form of pile-up along the nanoindentation edges and manifests as discrete displacement bursts in the load vs. depth of penetration curves. Toughness also shows significant anisotropy and is lower compared with the values reported for the polycrystalline hydroxyapatite.

The constraint factor, C , given by the hardness to the yield strength ratio and an indirect measure of the pressure sensitivity of plastic flow in amorphous alloys, of a Zr-based bulk metallic glass was measured as a function of temperature. Results show that, contrary to expectations, C increases linearly from ∼3.2 to 3.5 within the 300–525 K range. Gradual transition in the shear band-dominated deformation mechanism was suggested as a possible reason for the observed increase in C .