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This present study optimized the cellulose nanofiber (CNF) loading and melt processing conditions of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) P(HB-co-11% HHx) bionanocomposite fabrication in twin screw extruder by using the response surface methodology (RSM). A face-centered central composite design (CCD) was applied to statistically specify the important parameters, namely CNF loading (1–9 wt.%), rotational speed (20–60 rpm), and temperature (135–175 °C), on the mechanical properties of the P(HB-co-11% HHx) bionanocomposites. The developed model reveals that CNF loading and temperature were the dominating parameters that enhanced the mechanical properties of the P(HB-co-11% HHx)/CNF bionanocomposites. The optimal CNF loading, rotational speed, and temperature for P(HB-co-11% HHx) bionanocomposite fabrication were 1.5 wt.%, 20 rpm, and 160 °C, respectively. The predicted tensile strength, flexural strength, and flexural modulus for these optimum conditions were 22.96 MPa, 33.91 MPa, and 1.02 GPa, respectively, with maximum desirability of 0.929. P(HB-co-11% HHx)/CNF bionanocomposites exhibited improved tensile strength, flexural strength, and modulus by 17, 6, and 20%, respectively, as compared to the neat P(HB-co-11% HHx). While the crystallinity of P(HB-co-11% HHx)/CNF bionanocomposites increased by 17% under the optimal fabrication conditions, the thermal stability of the P(HB-co-11% HHx)/CNF bionanocomposites was not significantly different from neat P(HB-co-11% HHx).

This work investigated the combined effects of CNF nucleation (3 wt.%) and PLA-g-MA compatibilization at different loadings (1–4 wt.%) on the crystallization kinetics and mechanical properties of polylactic acid (PLA). A crystallization kinetics study was done through isothermal and non-isothermal crystallization kinetics using differential scanning calorimetry (DSC) analysis. It was shown that PLA-g-MA had some effect on nucleation as exhibited by the value of crystallization half time and crystallization rate of the PLA/PLA-g-MA, which were increased by 180% and 172%, respectively, as compared to neat PLA when isothermally melt crystallized at 100 °C. Nevertheless, the presence of PLA-g-MA in PLA/PLA-g-MA/CNF3 nanocomposites did not improve the crystallization rate compared to that of uncompatibilized PLA/CNF3. Tensile strength was reduced with the increased amount of PLA-g-MA. Contrarily, Young’s modulus values showed drastic increment compared to the neat PLA, showing that the addition of the PLA-g-MA contributed to the rigidity of the PLA nanocomposites. Overall, it can be concluded that PLA/CNF nanocomposite has good performance, whereby the addition of PLA-g-MA in PLA/CNF may not be necessary for improving both the crystallization kinetics and tensile strength. The addition of PLA-g-MA may be needed to produce rigid nanocomposites, nevertheless, in this case, the crystallization rate of the material needs to be compromised.

Natural fiber such as bamboo fiber, oil palm empty fruit bunch (OPEFB) fiber, kenaf fiber, and sugar palm fiber-reinforced polymer composites are being increasingly developed for lightweight structures with high specific strength in the automotive, marine, aerospace, and construction industries with significant economic benefits, sustainability, and environmental benefits. The plant-based natural fibers are hydrophilic, which is incompatible with hydrophobic polymer matrices. This leads to a reduction of their interfacial bonding and to the poor thermal stability performance of the resulting fiber-reinforced polymer composite. Based on the literature, the effect of chemical treatment of natural fiber-reinforced polymer composites had significantly influenced the thermogravimetric analysis (TGA) together with the thermal stability performance of the composite structure. In this review, the effect of chemical treatments used on cellulose natural fiber-reinforced thermoplastic and thermosetting polymer composites has been reviewed. From the present review, the TGA data are useful as guidance in determining the purity and composition of the composites’ structures, drying, and the ignition temperatures of materials. Knowing the stability temperatures of compounds based on their weight, changes in the temperature dependence is another factor to consider regarding the effectiveness of chemical treatments for the purpose of synergizing the chemical bonding between the natural fiber with polymer matrix or with the synthetic fibers.

The utilization of lignocellulosic biomass in various applications has a promising potential as advanced technology progresses due to its renowned advantages as cheap and abundant feedstock. The main drawback in the utilization of this type of biomass is the essential requirement for the pretreatment process. The most common pretreatment process applied is chemical pretreatment. However, it is a non-eco-friendly process. Therefore, this review aims to bring into light several greener pretreatment processes as an alternative approach for the current chemical pretreatment. The main processes for each physical and biological pretreatment process are reviewed and highlighted. Additionally, recent advances in the effect of different non-chemical pretreatment approaches for the natural fibres are also critically discussed with a focus on bioproducts conversion.

Polylactic acid (PLA), a potential alternative material for single use plastics, generally portrays a slow crystallization rate during melt-processing. The use of a nanomaterial such as cellulose nanofibers (CNF) may affect the crystallization rate by acting as a nucleating agent. CNF at a certain wt.% has been evidenced as a good reinforcement material for PLA, nevertheless, there is a lack of information on the correlation between the amount of CNF in PLA that promotes its functionality as reinforcement material, and its effect on PLA nucleation for improving the crystallization rate. This work investigated the nucleation effect of PLA incorporated with CNF at different fiber loading (1&ndash, 6 wt.%) through an isothermal and non-isothermal crystallization kinetics study using differential scanning calorimetry (DSC) analysis. Mechanical properties of the PLA/CNF nanocomposites were also investigated. PLA/CNF3 exhibited the highest crystallization onset temperature and enthalpy among all the PLA/CNF nanocomposites. PLA/CNF3 also had the highest crystallinity of 44.2% with an almost 95% increment compared to neat PLA. The highest crystallization rate of 0.716 min&ndash, 1 was achieved when PLA/CNF3 was isothermally melt crystallized at 100 &deg, C. The crystallization rate was 65-fold higher as compared to the neat PLA (0.011 min&ndash, 1). At CNF content higher than 3 wt.%, the crystallization rate decreased, suggesting the occurrence of agglomeration at higher CNF loading as evidenced by the FESEM micrographs. In contrast to the tensile properties, the highest tensile strength and Young&rsquo, s modulus were recorded by PLA/CNF4 at 76.1 MPa and 3.3 GPa, respectively. These values were, however, not much different compared to PLA/CNF3 (74.1 MPa and 3.3 GPa), suggesting that CNF at 3 wt.% can be used to improve both the crystallization rate and the mechanical properties. Results obtained from this study revealed the dual function of CNF in PLA nanocomposite, namely as nucleating agent and reinforcement material. Being an organic and biodegradable material, CNF has an increased advantage for use in PLA as compared to non-biodegradable material and is foreseen to enhance the potential use of PLA in single use plastics applications.

In the field of hybrid natural fiber polymer composites, there has been a recent surge in research and innovation for structural applications. To expand the strengths and applications of this category of materials, significant effort was put into improving their mechanical properties. Hybridization is a designed technique for fiber-reinforced composite materials that involves combining two or more fibers of different groups within a single matrix to manipulate the desired properties. They may be made from a mix of natural and synthetic fibers, synthetic and synthetic fibers, or natural fiber and carbonaceous materials. Owing to their diverse properties, hybrid natural fiber composite materials are manufactured from a variety of materials, including rubber, elastomer, metal, ceramics, glasses, and plants, which come in composite, sandwich laminate, lattice, and segmented shapes. Hybrid composites have a wide range of uses, including in aerospace interiors, naval, civil building, industrial, and sporting goods. This study intends to provide a summary of the factors that contribute to natural fiber-reinforced polymer composites’ mechanical and structural failure as well as overview the details and developments that have been achieved with the composites.