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Growing demand for renewable and sustainable energy sources has prompted research into bioethanol production as a viable alternative to hydrocarbon fuel for automobile engines. Based on their high carbohydrate content, Chlorella vulgaris microalgae were chosen for this study as a feasible biomass for bioethanol synthesis. After conducting microwave-based acid hydrolysis with varying acid concentrations of sulfuric acid (H2SO4) for 1–15 min, this study found that 3% H2SO4 for 5 min yielded the highest yield of reducing sugar (6.77 g/L). In this work, the RSM approach of central composite design (CCD) was utilized for modeling and optimization of ethanol fermentation and the MATLAB Simulink approach was employed for the simulation of ethanol fermentation. This study compared the effects of using Saccharomyces cerevisiae yeast for fermentation at different fermentation times (12 to 48 h), temperatures (28 to 32°C), and size of inoculum (0.5–1.5 g/L). Based on the actual and predicted results, the best conditions for fermentation were 36 h of time, 30°C of temperature, and 1.5 g/L of inoculum size. This gave the maximum ethanol concentration of 3.31 g/L. Furthermore, the RSM method provides minimum error and maximum R² value results for ethanol production compared to MATLAB simulation prediction (MSP). In addition, residue biomass from biofuel production is evaluated for its suitability for a further form of biofuel production. This research explores the opportunities for zero-waste biomass utilization in the development of biofuels. [ABSTRACT FROM AUTHOR]

Alcohols could be the biggest factor for the improvement of world biofuel economy in the present century due to their excellent properties compared to petroleum products. The primary concerns of sustainable alcohol production for meeting the growing energy demand owing to the selection of viable feedstock and this might enhance the opportunities for developing numerous advanced techniques. In this review, the valorization of alcohol production from several production routes has been exposed by covering the traditional routes to the present state of the art technologies. Even though the fossil fuel conversion could be dominant method for methanol production, many recent innovations like photo electrochemical synthesis and electrolysis methods might play vital role in production of renewable methanol in future. There have been several production routes for production of ethanol and among which the fermentation of lignocellulose biomass would be the ultimate choice for large scale shoot up. The greenhouse gas recovery in the form of alcohols through electrochemistry technique and hydrogenation method are the important methods for commercialization of alcohols in future. It is also observed that algae based renewable bio-alcohols is highly influenced by carbohydrate content and sustainable approaches in algae conversion to bio-alcohols would bring greater demand in future market. There is a lack of innovation in higher alcohols production in single process and this could be bounded by combining dehydrogenation and decarboxylation techniques. Finally, this review enlists the opportunities and challenges of existing alcohols production and recommended the possible routes for making significant enhancement in production. [Display omitted] • Production aspects of various alcohols from different feedstocks are discussed. • Algae could be the primary feedstock for alcohols productions. • Dehydration of alcohols is the most effective method for ethers production. • Lack of production techniques at economically viable rate is the biggest challenge. • Need of integrated approaches for the synchronization of alcohol production. [ABSTRACT FROM AUTHOR]