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Owing to their excellent physical and chemical properties, the carbon fibre reinforced poly(ether‐ether‐ketone) composites (CF/PEEK) are widely used in aerospace applications such as rockets, missiles, and high‐speed vehicles. However, both carbon fibre (CF) and poly(ether‐ether‐ketone) (PEEK) have inert molecular chain structures, which seriously affect the interfacial properties of CF/PEEK composites. In this study, to improve the properties of CF/PEEK composites, carboxylated PEEK (PEEK‐COOH) with different carboxylation degrees is synthesized as the sizing agent by a "two‐step" method. Then, the activated CF surface is coated by PEEK‐COOH sizing layers with different functionalization degrees to prepare the CF/PEEK composites. The results show that the interfacial properties of CF/PEEK composites are improved after applying the sizing agent. When the carboxylation degree of PEEK‐COOH is 19.61%, the flexural strength, flexural modulus, and interlaminar shear strength (ILSS) of CF/PEEK composites reach 489.34 MPa, 25.387 GPa, and 81.3 MPa, respectively. In addition, the use of PEEK‐COOH sizing agents can form an excellent transition layer between CF and PEEK, creating an efficient stress transfer system and facilitating an even stress distribution between CF and PEEK. Furthermore, the main mechanism of material fracture changes from CF debonding to CF and resin fracture. [ABSTRACT FROM AUTHOR]

The resin matrix and CF fibers itself of CF/PEEK composites exhibit surface inertness, resulting in poor interface bonding between CF and PEEK matrix. This phenomenon seriously affects the mechanical properties of CF/PEEK composites especially the interlaminar shear strength (ILSS). In order to improve the interfacial properties of CF/PEEK composites, a novel sizing agent of CF fibers namely PPS‐NH2 was synthesized, and its influence on the fibers–matrix interface interaction and properties of CF/PEEK composites was investigated by using scanning electron microscopy, Fourier transform infrared spectroscopy, thermogravimetric analysis, atomic force microscopy. The results showed that the interface of CF/PEEK composite was improved by coating PPS‐NH2 sizing agent on the surface of CF. When the amination degree of PPS‐NH2 reaches 31.25%, the ILSS, flexural strength and modulus of CF/PEEK Composites reach 73.9 MPa (119%), 671.4 MPa (63%) and 32.8GPa (51%) and, respectively. At the same time, the main failure mechanism of CF/PEEK composites changes from fibers–matrix debonding into interface layer deformation and resin fracture. This method can effectively improve the interface defects between CF/PEEK composites. [ABSTRACT FROM AUTHOR]

A novel B–Si–Zr hybridized ceramicizable resin(BSZ-PR) was fabricated by chemical reaction of boric acid, zirconium hydroxyl-containing polyhedral oligomeric silsesquioxane(Zr-POSS) and phenolic. The incorporation of boric acid and Zr-POSS improved the thermal stability of the resin effectively, and the residual carbon rate increased to 72.63% at 800 °C under nitrogen atmosphere. The flexural strength of carbon fiber/BSZ-PR and high silica fiber/BSZ-PR composites were increased by 25.7% and 175.5%, and linear ablation rates were reduced by 37% and 44.75%, respectively. It was discovered that the ceramic structures such as SiO 2 , ZrO 2 and SiC can be formed at high temperatures as well as under extreme ablative conditions from both BSZ-PR and its fiber-reinforced composites, which may be the key to the improved thermal, ablative properties. [ABSTRACT FROM AUTHOR]