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This study focused on the burning phenomena, thermal stability, and physicomechanical properties of polyurethane foam based on recycled poly(ethylene terephthalate) (RPUF) with and without halogen‐free flame retardants (FRs). Flammability behavior and associated mechanisms were studied by cone calorimetry, LOI, UL 94, FTIR, TGA, FE‐SEM, and XPS. The results of cone calorimeter testing indicate improved FR performance with notable reductions in peak heat release rate (~39.1%), peak CO production (~61.7%), and peak CO2 production (~43.0%). LOI values significantly increase, up to 29.5–47.1%, in the presence of FRs, and V‐0 ratings are attained even at a rather low loading of FR (6.07 wt%). Meanwhile, the RPUF completely burns to the holder clamp with a low LOI value (17%), and it do not pass the UL94 HB standard. The addition of FRs notably improves the residual char of RPUF, indicating that FRs contributed to the formation of a barrier layer to protect RPUF during degradation. The comparison between experimentally determined TGA results and calculated values provides support for the effect of FRs on the thermal degradation behavior of RPUF. Sorption isotherm experiments of RPUF/FR systems show low moisture absorptivity and a weak hysteresis effect due to strong intermolecular bonds between RPUF and added FRs. The compression test, density, and morphology of foam samples are also discussed. [ABSTRACT FROM AUTHOR]

Rigid polyurethane foam (PUF) was successfully prepared from a novel oligo-ester-ether-diol obtained from the glycolysis of waste poly(ethylene terephthalate) (PET) bottles via reaction with diethylene glycol (DEG) in the presence of ZnSO4·7H2O. The LC-MS analysis of the oligodiol enabled us to identify 67 chemical homologous structures that were composed of zero to four terephthalate (T) ester units and two to twelve monoethylene glycol (M) ether units. The flame retardant, morphological, compression, and thermal properties of rigid PUFs with and without triphenyl phosphate (TPP) were determined. The Tg values showed that TPP played a role of not only being a flame retardant, but also a plasticizer. PUF with a rather low TPP loading had an excellent flame retardancy and high thermal stability. A loading of 10 wt % TPP not only achieved a UL-94 V-0 rating, but also obtained an LOI value of 21%. Meanwhile, the PUF without a flame retardant did not achieve a UL-94 HB rating; the sample completely burned to the holder clamp and yielded a low LOI value (17%). The fire properties measured with the cone calorimeter were also discussed, and the results further proved that the flame retardancy of the PUF with the addition of TPP was improved significantly. The polymeric material meets the demands of density and compression strength for commercial PUF, as well as the needs of environmental development. The current study may help overcome the drawback of intrinsic high flammability and enlarge the fire safety applications of materials with a high percentage of recycled PET. [ABSTRACT FROM AUTHOR]