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Melamine-phytate (MEL-PA) nanoflakes are formed by supramolecular self-assembly technology using melamine (MEL) and bio-based phytic acid (PA) as the building blocks. This work explores the possibility of this two-dimensional nanomaterial as flame retardant. The layered MEL-PA with the loading of 1, 2 and 3 wt% are incorporated into polypropylene (PP) matrix. MEL-PA is dispersed well in the PP matrix. Thermal stability and flame retardant performance of PP/MEL-PA composites are investigated. Compared with neat PP, the addition of 2 wt% MEL-PA decreases the peak heat release rate from 756 to 608 kW/m2. Char yield of PP is improved by MEL-PA, and the chemical structure and graphitization degree of residual char are studied to reveal flame retardant mechanism. [ABSTRACT FROM AUTHOR]

A novel nano-clay flame retardant (HNTs@MEL-PA) is prepared by modifying halloysite nanotubes (HNTs) with supramolecular self-assembly technology using melamine (MEL) and bio-based phytic acid (PA) as the building blocks. Transmission electron microscopy images and Fourier transform infrared spectra show that the surface of HNTs is successfully decorated with MEL-PA supramolecular aggregates by hydrogen bonding. The feasibility of using HNTs@MEL-PA as a flame retardant for polypropylene (PP) is explored. Compared with PP/HNTs composites, the dispersion of HNTs@MEL-PA and its interfacial interactions with PP matrix are greatly improved. Heat release of PP is decreased in a certain degree and its smoke release is greatly reduced by HNTs@MEL-PA. With the addition of 15 wt% HNTs@MEL-PA, total smoke production of PP is decreased from 15.7 to 10.2 m2, indicating the greatly improved fire safety. Flame retardant and smoke suppression mechanisms of HNTs@MEL-PA are proposed based on thermal decomposition results and the analysis on char residue. Image 1 • HNTs were modified by supramolecular self-assembly technology. • Combustion behaviors of PP/HNTs@MEL-PA composites were investigated. • Flame retardant and smoke suppression mechanisms of HNTs@MEL-PA were concluded. [ABSTRACT FROM AUTHOR]